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Published byKelly Roland Howard Modified over 9 years ago
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Stephanie Sheesley, B.S., RAC DENTSPLY International
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“Building Quality”
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28. QC-Quality Control: In-Process checks/testing to uncover defects. 28. QA-Quality Assurance: Final Product Release—”fit for purpose”. Also key for identifying preventative actions. 28. RA-Regulatory Affairs: Liaison between Mfg and Consumer. Ensures products are safe and effective.
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Aeronautics and Space Postal Service Highways Agriculture Banks and Banking The President of USA …and the list goes on!!!
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28. Total Quality Management (TQM): Controlling quality within all functions of a business from new product development to release of commercial product…from the CEO to the assembly line…in order to identify and reduce/eliminate undesirable effects (defects). The cause of an undesirable effect (defect) can be grouped into one of six categories…
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#1: PEOPLE Qualified/Trained individuals involved in any part of the process.
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#2: METHODS How the process is performed and the specific requirements for doing it, such as policies, procedures, rules, regulations and laws.
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#3: MACHINES Any equipment, computers, tools, etc. required to accomplish the job.
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#4: MATERIALS Raw materials, parts, pens, paper, etc. used to produce the final product.
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#5: MEASUREMENTS Data generated from the process that are used to evaluate quality.
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#6: ENVIRONMENT The conditions, such as location, time, temperature, and culture in which the process operates.
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Ishikawa Diagram (fishbone, cause/effect)
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Sources of Feedback: Customers/Complaints Recalls Internal/External Audits Personnel
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TQM + Feedback = CIP (Continuous Improvement Process)
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28. What is Continuous Improvement Process (CIP)? An ongoing effort to improve products, processes, or services through: Feedback: the reflection of processes. Efficiency: the identification, reduction, and elimination of suboptimal processes. Evolution: using incremental, continuous steps rather than giant leaps.
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28. Six Sigma
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28. Lean Manufacturing/Business/ New Product Development
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28. Kaizen Events
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28. Poka Yoke “Fail-Safing”/”Mistake Proofing” Yoke-Avoid Poka-Mistakes
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28. 5 Whys Define the problem. Then ask: 1. Why? 2. Why? 3. Why? 4. Why? 5. Why?
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Reworks Recalls Litigations FDA Enforcement Loss of Credibility with Regulatory Agencies (FDA) Loss of employee morale Negative effect on product approvals and stock price.
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Compromising your integrity leads to poor quality and ultimately an irreverent reputation…invest in truth and success will abound.
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