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SAM PDR1 SAM LGS Mechanical Design A. Montane, A. Tokovinin, H. Ochoa SAM LGS Preliminary Design Review September 2007, La Serena
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SAM PDR2 Location at SOAR and components Laser box (easy) Beam transfer (trivial) LLT (challenging) SOAR interfaces
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SAM PDR3 LGS operation strategy 1. Easy acquisition of the LGS in SAM (+-10”) Reduce LLT de-pointing (thermal & flexure), compensate by M1 lateral actuators 2. Center Gaussian beam on the LLT pupil to ~1cm Compensate beam displacement at LLT-M2 caused by the projector’s flexure by controlled tilts of M4 3. Diffraction spot (Strehl>0.8) focus, flexure Compensate LLT focus changes (thermal & flexure) by M1 focusing (to 2.5 µm)
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SAM PDR4 Laser box (1): inside UV laser: 813x127x86mm, 14.5kg, 15..35 C Blue alignment laser Optical elements (beam expander, compensator, mirrors, …) Air-tight, thermal stabilization and insulation We know what’s inside, but no detailed design yet
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SAM PDR5 Laser box (2): interface Box mass ~60kg Thermal insulation Tilt adjustment
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SAM PDR6 Beam transfer and M4 M2 (2” diam.) on kinematic mount 1” aluminum beam duct tube, flexible joints Actuators M-230.1
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SAM PDR7 Laser Launch Telescope (LLT) D=0.3m, F=0.5m primary mirror (M1): 1” = 2.5 µm D=15mm, F=15mm secondary (M2) Low total mass (<8kg initially), L<700mm Blind pointing to SOAR axis within 10” (goal) Actively correct pointing (slowly) to 0.2” ( 0.5 m) Focus from 7km to infinity (in temp. range -5..+25 C), accuracy 2.5 m Protection from dust and wind Alignment and control tools Requirements:
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SAM PDR8 LLT overview
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SAM PDR9 LLT: primary mirror Material : Aluminum 6061 T6 Weight : 1.315 Kg Outer diameter : 300 mm Central hole : 11mm diam. Support with 3 points 11mm diameter in the center 3 points support Back side Front side
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SAM PDR10 Primary mirror flexure Flexure map when looking at zenith. Mechanical flexure maximum : 0.046 µm After subtraction of focus and tilt, residual flexure is 8nm rms (req.: <25nm)
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SAM PDR11 Pointing assembly (1) M1 Range ± 500 µm Flexure post Lower plate upper plate M1 LLT points by pivoting M1 around the focus (or curvature center) of M2 using 3 flexure posts
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SAM PDR12 Pointing assembly (2) Material: Aluminum 6061 T6 Mass: 2.100 kg Motor M-230.10 Flexure post Lower plate M1
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SAM PDR13 10 mm Travel Range 0.05 µm Minimum Incremental Motion Velocity to 2 mm/sec. Integrated Limit Switches Front Mount Max Force 70 N Weight 0.30 Kg Backlash 2 µm =1” [tip-tilt servo??] Motor M-230.10 PhysikInstrumente Pointing assembly (3) loose star?
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SAM PDR14 The x-y position of the upper plate is defined by the two actuators, with flat matching surfaces and spring loads. The actuators are oriented at 120° Range ± 500 µm upper plate Lower plate Motor M-230.10 Motor support Spring 2 position Flexure post 3 position 120° Pointing assembly (4)
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SAM PDR15 The pointing assembly is connected with focusing assembly in 4 points Lever Spring The lever is pressed to the motor by a spring Lever Flexure leaf Base plate M1 Flexure shaft Motor M-230.10 M3 Post connected to base plate Post connected to the base plate M3 LLT: Focus assembly Focus range ± 0.5 mm Mass: 5.5 kg
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SAM PDR16 LLT: Secondary support Invar piece M2, material BK7 Outer diameter 15 mm The mirror glued to an invar piece Spacer for adjustment Nut Post Mass 0.8 kg
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SAM PDR17 LLT: M1-M2 alignment Push M1 with pointing assy. by lateral screws, then fix it and retract the screws
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SAM PDR18 LLT: M3 support and ATP M3 tilts aligned manually (accessible from outside LLT) AM3 sends star light to lens+CCD (boresight camera, ATP) ATP is used as auto-collimator for alignment
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SAM PDR19 LLT: Secondary support flexure Mechanical flexure maximum : 9 µm Flexure analysis of the secondary support at zenith distance 60°, max. for SOAR operation
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SAM PDR20 Flexure analysis of the LLT structure at zenith distance 60° Mount at 3 fixed points Mechanical flexure of M2: 18 µm lateral, 27 µm axial Relative displacement between M1 axis and M2 focus: 1.1 µm lateral (need <73 µm ) Overall LLT tilt: 4.7”
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SAM PDR21 Thermal behavior of the LLT Temperature change 20 C M1-M2 lateral shift 30 µm (12”) LLT base plate is de-coupled mechanically from the steel SOAR structure, but residual deformation is still present 0.39mm M1 made of Al a-thermal design
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SAM PDR22 LLT: Protective cylinder and shutter Iris shutter Mass: 5.0 kg LLT can be additionally protected by a plastic cap installed manually Shutter motor
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SAM PDR23 LLT interface with the SOAR telescope 3 steel posts, reproducible mount
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SAM PDR24 Laser Launch Telescope mounted Mounted above the SOAR secondary M4 Total LLT mass: 18.7kg
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SAM PDR25 Laser cable and cooling lines Cable length 7m To do: laser rack design
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SAM PDR26 THE END
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