Download presentation
Presentation is loading. Please wait.
Published byGervase Golden Modified over 9 years ago
1
SCRAP TIRE MARKET DEVELOPMENT BY TERRY GRAY TAG RESOURCE RECOVERY TIRE WORKSHOP 2013 SAN ANTONIO, TEXAS APRIL 3, 2013
2
PERSPECTIVE FIRST PROGRAM IN MINNESOTA IN 1984 FIRST PROGRAM IN MINNESOTA IN 1984 MANY U.S. STATES STILL DON’T HAVE SUCCESSFUL PROGRAMS MANY U.S. STATES STILL DON’T HAVE SUCCESSFUL PROGRAMS <1% UTILIZED IN 1984, BUT ABOUT 80% IN 2011 <1% UTILIZED IN 1984, BUT ABOUT 80% IN 2011 MEXICO CAN ACCELERATE ITS GROWTH BASED ON GOOD AND BAD HISTORICAL EXPERIENCES MEXICO CAN ACCELERATE ITS GROWTH BASED ON GOOD AND BAD HISTORICAL EXPERIENCES
3
US SCRAP TIRE MARKET TRENDS: 2005-2011
4
MAJOR APPLICATIONS
5
ENERGY CEMENT KILNS CEMENT KILNS POWER GENERATION POWER GENERATION PAPER MILLS PAPER MILLS DEDICATED FACILITIES DEDICATED FACILITIES PYROLYSIS/GASIFICATION PYROLYSIS/GASIFICATION
6
U.S. TIRE-DERIVED FUEL MARKET TRENDS: 2005-2011
7
U.S. TIRE-DERIVED FUEL MARKETS 2011
8
CEMENT KILNS ENVIRONMENTALLY EXCELLENT ENVIRONMENTALLY EXCELLENT ECONOMICALLY ATTRACTIVE ECONOMICALLY ATTRACTIVE QUICKLY DEVELOPED QUICKLY DEVELOPED GENERALLY WHOLE TIRES, SOME TDF GENERALLY WHOLE TIRES, SOME TDF NEEDS CONSISTENT SOURCE NEEDS CONSISTENT SOURCE PROGRAM CORNERSTONE PROGRAM CORNERSTONE
9
MODERN CEMENT FACILITY
10
CEMENT KILN
11
MANUAL FEED SYSTEM
12
AIR LOCK
13
INTO KILN
14
RAPID COMBUSTION
24
POWER AND PAPER INDUSTRIES SPECIFIC BOILER TYPES INCLUDE CYCLONE, STOKER-FIRED, CFB SPECIFIC BOILER TYPES INCLUDE CYCLONE, STOKER-FIRED, CFB DISPLACES COAL OR OTHER SOLID FUEL DISPLACES COAL OR OTHER SOLID FUEL USES NOMINAL 1” OR 2” TDF, BEAD WIRE REMOVED USES NOMINAL 1” OR 2” TDF, BEAD WIRE REMOVED
30
CHIPSIZE500,0001,000,0001,500,000 2.0”+69%-11%-42% 1.5”+82%BASIS-14% 1.0”+94%+35%0% COMPARATIVE TDF PRODUCTION ECONOMICS (CHIP SIZE VS TIRES/YR)
31
PYROLYSIS HISTORICALLY UNSUCCESSFUL HISTORICALLY UNSUCCESSFUL NO COMMERCIALLY SUCCESSFUL SYSTEMS IN NORTH AMERICANO COMMERCIALLY SUCCESSFUL SYSTEMS IN NORTH AMERICA OVER $500 MILLION EXPENDEDOVER $500 MILLION EXPENDED MAJOR COMPANIES AND SMALL PROMOTERSMAJOR COMPANIES AND SMALL PROMOTERS
32
CRITICAL ISSUES TECHNICAL PERFORMANCE TECHNICAL PERFORMANCE UNRELIABLE OPERATIONUNRELIABLE OPERATION EXPLOSIONS/FIRESEXPLOSIONS/FIRES ENVIRONMENTAL ISSUESENVIRONMENTAL ISSUES AIR AIR CHAR DISPOSAL CHAR DISPOSAL ECONOMIC PERFORMANCE ECONOMIC PERFORMANCE GAS UTILIZATIONGAS UTILIZATION OIL ONLY BLENDSTOCKOIL ONLY BLENDSTOCK CHAR MARKETCHAR MARKET
33
CIVIL ENGINEERING LIGHTWEIGHT FILL LIGHTWEIGHT FILL DRAINAGE AGGREGATE DRAINAGE AGGREGATE WHOLE TIRES IN RETAINING WALL CONSTRUCTION WHOLE TIRES IN RETAINING WALL CONSTRUCTION
34
Dixon Landing Interchange PROBLEM: Embankment Constructed on Bay Mud PROBLEM: Embankment Constructed on Bay Mud SOLUTION: Use TDA for the core of the embankment SOLUTION: Use TDA for the core of the embankment CHEAPEST SOLUTION: Caltrans saved $470,000 CHEAPEST SOLUTION: Caltrans saved $470,000 USED: 600,000 tires USED: 600,000 tires
35
Typical Cross Section
36
Spread with bulldozer
37
Rt. 91 Wall in Riverside, CA Freeway widening Freeway widening Objective: show that reduced earth pressures can reduce overall wall construction costs Objective: show that reduced earth pressures can reduce overall wall construction costs Length: 260 ft Length: 260 ft Tires used: 75,000 PTE Tires used: 75,000 PTE
38
Rt. 91 wall cross section
39
Half of TDA in Place
40
Potential Future Savings for Walls Lower pressure on wall less rebar Lower pressure on wall less rebar Potential reduction = 28 tons/100 ft Potential reduction = 28 tons/100 ft Potential cost savings = $13,000/100 ft Potential cost savings = $13,000/100 ft
41
RETAINING WALLS WHOLE TIRES MECHANICALLY JOINED TO STABILIZE OR RETAIN SLOPE WHOLE TIRES MECHANICALLY JOINED TO STABILIZE OR RETAIN SLOPE NOT BROADLY APPLIED IN US DUE TO LABOR COSTS NOT BROADLY APPLIED IN US DUE TO LABOR COSTS MINIMAL CAPITAL EXPENSE FOR SMALL VOLUMES MINIMAL CAPITAL EXPENSE FOR SMALL VOLUMES
42
CRUMB RUBBER APPLICATIONS SPORTS SURFACES SPORTS SURFACES MOLDED PRODUCTS MOLDED PRODUCTS RUBBER-MODIFIED ASPHALT RUBBER-MODIFIED ASPHALT DECORATIVE MULCH DECORATIVE MULCH
43
CRUMB RUBBER CHARACTERISTICS SLOW OVERALL MARKET GROWTH SLOW OVERALL MARKET GROWTH HIGH CAPITAL HIGH CAPITAL HIGH MAINTENANCE HIGH MAINTENANCE MARKET CHALLENGES MARKET CHALLENGES
44
RURAL CONSIDERATIONS VOLUME SENSITIVITY VOLUME SENSITIVITY REGIONAL PLANS, COLLECTION CENTERS OR PROCESSING FACILITIES REGIONAL PLANS, COLLECTION CENTERS OR PROCESSING FACILITIES MOBILE PROCESSING MOBILE PROCESSING CAREFULLY EVALUATE BALE APPLICATIONS BEFORE STARTING CAREFULLY EVALUATE BALE APPLICATIONS BEFORE STARTING
45
SUGGESTIONS FOCUS ON ENERGY (ESPECIALLY CEMENT KILNS) INITIALLY FOCUS ON ENERGY (ESPECIALLY CEMENT KILNS) INITIALLY DEVELOP CE DESIGN EXPERIENCES AND PRACTICES DEVELOP CE DESIGN EXPERIENCES AND PRACTICES BEGIN TO ENCOURAGE CRUMB MARKETS, BUT AVOID PREMATURE OVER-COMMITMENT BEGIN TO ENCOURAGE CRUMB MARKETS, BUT AVOID PREMATURE OVER-COMMITMENT
46
PROCESSING EQUIPMENT APPLICATIONS RANGE FROM WHOLE TIRES TO FINE POWDER APPLICATIONS RANGE FROM WHOLE TIRES TO FINE POWDER SPECIFIC EQUIPMENT REQUIRED TO PRODUCE EACH SIZE PRODUCT SPECIFIC EQUIPMENT REQUIRED TO PRODUCE EACH SIZE PRODUCT KNOW MARKET BEFORE PURCHASING EQUIPMENT KNOW MARKET BEFORE PURCHASING EQUIPMENT
47
KEYS TO SUCCESS LEARN FROM OTHERS’ SUCCESS AND FAILURE LEARN FROM OTHERS’ SUCCESS AND FAILURE EVALUATE BEFORE CHARGING EVALUATE BEFORE CHARGING CHALLENGE “MAGIC” PROPOSALS CHALLENGE “MAGIC” PROPOSALS RECOGNIZE LOCAL MARKET VARIATIONS RECOGNIZE LOCAL MARKET VARIATIONS RECOGNIZE REALITY RECOGNIZE REALITY
48
CONTACT INFORMATION TERRY GRAY TAG RESOURCE RECOVERY EMAIL: tagray@flash.net tagray@flash.net PHONE: (281) 463-7552
Similar presentations
© 2025 SlidePlayer.com. Inc.
All rights reserved.