1. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Innovation in Monitoring VIKING Workshop “Best practices on monitoring deployment” Innovation in tunnels: the thermographic portal Roberto E. Nenzi, SINA Vieri Moggi, Tecnositaf

2. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Tunnel monitoring Best practice and Safety in tunnels Monitoring inside tunnels is the norm Monitoring before entering the tunnel is new Road tunnels represent rapid and efficient links between locations separated by mountains …but they are a closed environment Any incident, however of little significance, represents a high risk Improvement of safety requires traffic and vehicle monitoring in road tunnels

3. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Monitoring problems Problems with trucks Tunnels and particularly alpine tunnel are interested by heavy vehicles transporting goods, both neutral and dangerous goods Classical detections systems detect the presence of the vehicle not its dangerousness Trucks arriving at a tunnel entrance have points at high temperature, naturally and unnaturally Trucks need to be monitored before accessing the tunnel but Trucks have sections running at different operating temperatures (and smaller differences are originated from different manufacturers e different technological generations (Euro 0 – Euro -4))

4. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Dangers of overheating Dangerous points Tyres Tyres overheat leads to fire and their mechanical destruction adding hazards of serious accidents Brakes Brakes overheat may cause tyres overheat or external material (carried by truck) to catch fire Engine compartment Breaking of turbines Fires originating in the loading area Fires originating in the cooling unit …… other

5. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Approaching a solution Theoretical solution The various components of heavy vehicles are characterised by different acceptable temperature maximum values. Hence alarm signals have to be generated by a comparison of the “specific features” of each single hot spot and the specific threshold values related to that same component or compartment of the vehicle. A complete model of the vehicle has to be reconstructed and compared with a data base but Heavy vehicles cannot be stopped at tunnel entrance. Monitoring should be done with vehicles in motion as in traffic monitoring

6. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Monitoring station at tunnel entrance Frejus Tunnel

7. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Monitoring system Heavy vehicles cannot be stopped at tunnel entrance for monitoring inspection Monitoring has to be performed with vehicle in motion Thermo-graphic external detection should allow to diagnose a potentially hazardous overheat or an incipient fire Specific alarm thresholds have to be set taking care of the different truck components The monitoring system overcomes problems using a “statistical approach”. Alarm thresholds are defined in terms of statistical distance from the expected value, using the value and the number of standard deviations.

8. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Monitoring station 3D model of the monitoring station

9. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany System Operation When the system detects the presence of a potentially hazardous thermal condition, it automatically alerts the operators and manages the transit control systems in order to divert the vehicle to a suitable parking area, where a thorough manual check is conducted with the aid of a special portable thermographic unit.

10. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany System operation Ticketing procedure Every time that an overheated vehicle or a vehicle with an incipient fire is detected, a ticketing procedure is initiated: · triggering alarms and operating messages; · “Taking on charge” the ticket by a working station operator; · filing the procedure and diagnostic details; · vehicle check; · closing the procedure and releasing the vehicle.

11. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Technology System components The Fire Detector (FD or thermographic portal) is a preventive measure to reduce tunnel fire hazard for heavy vehicles. The system carries out its task through the automated analysis of the thermal images of the vehicles’ external surface. The portal is equipped with an IRL unit generating thermal and visible images of transiting vehicles. Each unit acquires images both in the field of infrared (IR) and in the field of vision (VIS). IR sensors generate “thermal images” in order to detect anomalous overheating, incipient fires and specific thermal irregularities. The Fire detector includes an SPM unit, dedicated to speed and positioning measurements of the vehicle transiting through the portal. The system is covered by patents in Europe and USA

12. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Functions of Components Fire Detector (FD) Identification of visible overheated components Management of access and transit of vehicles in the scanning area Transmission of alarms Working Station (WS) Status of portal Display of transit and real time images Complete reconstruction of transit vehicle thermal configuration Portable Termographic Control System (PTCS) Management of data identifying vehicle Memorization of thermal images Transmission of collected data Sending diagnostic information

13. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Detection System

14. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Monitoring station layout (French side of the tunnel)

15. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Alarm Display

16. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Monitoring at tunnel entrances Installations The monitoring system has been installed on both sides (Italy and France) of the Frejus Tunnel on both sides (Italy and France) of the Mont-Blanc Tunnel (and furthermore two installations have been made on railways yards, one in operation in the Turin-Lyon railway in order to protect the Exilles Tunnel) This is a good (and maybe the first) example of cross-border monitoring

17. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Experience The monitoring systems have been in operation since 2002 Statistics from the Frejus Tunnel (Italian side - the oldest system in operation) YearsFD TransitsAlarms% alarms 2002312.9232220,071% 2003683.0481700,025% 2004590.9863240,055% 2005396.6801940,049% 2006434.4181660,038% TOTAL2.418.0551.0760,044% Number of false alarms: 2

18. VIKING Workshop – Hamburg, DE, 15-16 March 2007 Best Practices in Monitoring Deployment, Hamburg, Germany Thanks to the audience Thanks for your attention!