1. Gleason #116 CNC Retro-Fits
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fits

2. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Features & Benefits
Reduced Machine Set-up Time
Easy Operation / Simple Training
Improved Pinion Cutting Accuracy
High Speed Precision Stock Divider
Tooth Size Measurement System
Adaptable for Auto-Loader System
Full Enclosure for Shop Environment
GE-FANUC Windows “210 i M” for ease of Operation
Automatic Tooth Size Correction

3. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Minimizing Downtime
Easy Set-up Changes
Only 6 Position Changes are Required
Eccentric Angle
Swivel Angle
Tilt Angle
Root Angle
Head Position
Blank Off-set
Machine Settings via Jog buttons
JOG Feature Makes angle settings easy
Via Geared Motor Adaptation
Head Angle
Blank Offset

4. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Minimizing Downtime
Easy Set-up Changes
Summary is in memory
Easy Summary Changes
Windows based
Fanuc control
Summary Data
Machine Settings

5. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Easy Operation
No NC Programming is required
Newly Developed User friendly Conversational Software
Operator Friendly Displays
Easy Cutter Positioning
Two Options for Cutter Positioning
Basic method
Advanced method
Operation Manual not required
If operator knows how to operate a Gleason Generator

6. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
High Speed Stock Divider
Five Seconds for Stock Dividing
Double sensing system
Proximity sensor for finding slot
Touch sencer for accurate positioning
Accurate Positioning
“Marposs” Touch sensor for high accuracy
Flexible for any kind of Gears
Using Gleason original Dividing base
Easy to reset positions
Minimize Size Variation in Production

7. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Auto. Tooth Size Measurement
Tooth Slot Measurement using Touch probe sensor
Comparing Size with Master Pinion
Size Display [ + means Thick / - means Thin ]
Displays Actual Size difference
One test piece is enough for development
Duplicating master is very easy
Fully automatic cycle with Loader
Automatic Feed Back Size Correction
Input Number of Intervals for Size measurement
Set Variation width for oversize tooth detection and alarm

8. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Adaptable for Automatic Operation
Easy Adaptation for Automatic Loader systems
Most CNC retro-fitted machines are featured with Loader system when used in Automotive Plants
Interval of measurement can be set
Amount of Size Variation error can be set
Automatic Size Correction

9. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Maintenance Free
80% of Gear Train is eliminated
Simple Gear Train Diagram
FANUC CNC Controller
Independent Way Lubrication System with Pressure Switch

10. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Cost Effective
Less than 50% the cost of new equipment
Equal productivity as new machines
Retrofit on your machine or ours
Easily adaptable to automation
Very efficient for small lot sizes or jobbing application

11. Gleason #116 CNC Retro-Fit
Ataka & Yamamoto CNC Hypoid Generators
Gleason #116 CNC Retro-Fit
Satisfied Customers
Since 1991 Ataka Engineering and Yamamoto have developed a notable reputation for ingenuity and quality in the CNC retrofitting of Gleason generators. The cost efficiency and performance of these remanufactured machines is evident in their delivery record of 48 Gleason CNC retrofits to date. Amongst their satisfied customers are automotive companies such as: Honda, Mazda, Mitsubishi, Nissan, Suzuki and others.
We welcome your inquiries and look forward to helping you meet your Hypoid gear production requirements in the near future.

12. Ataka Engineering Co. , Ltd
Ataka Engineering Co., Ltd Issha Meito-ku Nagoya JAPAN Phone: Fax : Website :