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Published byDwight Logan Modified over 9 years ago
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WELCOME
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Part 1: Company Profile Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan.2001 915 people Kunshan Bonteck Established in July, 2003 500 people
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Dongguan Bonteck Total : 915poeple
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Organization Chart General Manager Vice Manager QMS Rep. R & D Dept. Die-casting Dept. Product Dept. Sales Dept. Admin. Dept. Q. C Dept. Gen.Affairs Sec. Customs Affairs Sec. Financial Sec. Logistics Sec. Metal Stamping Sec. A´ssy Sec. Tooling Sec. Prod.Eng Sec. M´fg Sec. D.C.C QC Sec. for Die-casting M. E. E. E T. D. C QC Sec. for A´ssy Domestic Sec. Overseas Sec. Prod. Contl Sec.
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Turnover /Dongguan Bonteck
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Application filed of Products 76% for 3C Parts 12% for Auto Parts 5% for lighting Parts 7% for others 12%(Auto ) 7% (Other) 5% (Lighting) 76% (3C)
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AL. Casting Parts For LCD TV For Auto / Lighting For LCD Display
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Zinc-Casting Parts For LCD Display For Notebook Parts
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Major Customers List in alphabetical BenQ ( For Dell) Fagerhult ( in Sweden, For Lighting) Foxcnn ( For EMC) Liteon (For Dell / HP / IBM / PHILIP) Primax ( For Computer/Communication Accessories) Protex ( For Auto Parts) Tatung ( For HP )
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Part 2: Developing & Tooling Design Tools: Auto Cad Pre E Solid work Flow Analysis
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Tooling Equipment
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Tooling Ability Designing 1-3days M’tl preparing 2-4 days Rough Machining 1-3days CNC 1/2-3days Hardened 2-3 days EDM/ Fine CNC/wire cutting 5-7days Polishing 1-3days Assembling &Testing 1/2-3days T1 within 14-30 days T1 within 14-30 days Ave. 20Sets / Month Ave. 20Sets / Month
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Stand Base- Front for HP 32” LCD TV AL. Die-casting in N.W 4.00kg Tooling weight: 5.20 Tons Total days used: 28days Dell 19” LCD Monitor Base AL. Die-casting, N.W 405g Tooling weight: 605kg Total days used: 20 days Examples
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Part 3: Manufacturing
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After-operation Equipment
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Multi-tool Drilling & Tapping machines 9-Heads Tapping Machine 8-Heads Horizontal Drilling Machine
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Finishing Equipment
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Soft Blasta Ultra-high speed blasting with nylon Beeds to clean the Flash from the casting parts
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Part 4: QMS We are ISO9001 QMS recognized in April, 2002
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ISO / TS 16949 QMS upgraded ISO / TS 16949 in Dec. 2004
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ISO 14001 Concerning Environmental Protection & Safety … Certificated for 14000 in Sep, 2005
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Quality Policy Technique ( 技術創新 ) Innovation Continuous ( 品質向上 ) Improvement Customer ( 客戶滿意 ) Satisfaction
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Quality Assurance System Customer Requirements Control on Material ˙BOM & Specification ˙ROHS verification PPAP Process control planning ˙QC flow chart ˙IE/ Control plan/ SPC/ MSA In house: Training /TPM/MRP/IE/ 6S Process control Supplier: SQA/ SQE/ SCAR / ROHS ˙System effective reviewing ˙Performance reviewing ˙Internal audit ˙QCC/ Overture improve Continuous Improvement ˙8D CAR ˙Process reviewing ˙Product audit / OOBA Customer Satisfaction APQP ˙Project team assignment ˙Possibility evaluation ˙Developing plan ˙Tooling design & reviewing ˙Samples verification ˙FAI
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LAR
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DPPM
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Main Equipment for Inspection Adhesiveness Tester Temperature & Humidity Testing Chamber Painting Hardness Tester Coordinate Measuring Machine Salt Spraying Tester
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Company Vision Engineering Quality System Manufacturing Qualified Supplier Customers American Europe Japan Others
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THANK YOU !
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