1. 1 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Boxy or… I wouldn´t done it that way

2. 2 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Magnus Lundgren magnus.lundgren@iip.kth.se B.Sc., Ph.D Student KTH, Royal Institute of Technology Computer System for Design and Manufacturing Machinist background Has worked as CNC-operator and manufacturing engineer for about 10 years before entering studies at KTH. Graduated for B.Sc. in 2001 and after that working with education at KTH in the area of manufacturing engineering.

3. 3 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Multiple setups Multiple CAM systems Metric part and tooling Machining tests from 2009-07-15 to 2009-09-15 KTH (Tricept & Mazak VQC) Scania (Hardinge VMC 600 II) Boeing (Okuma, Northwood) University of Bath (DMG?) Parksville, May 2009

4. 4 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren So what is Boxy?

5. 5 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren AP238 AP203e2 AP203 3-axis / 6 setups 5-axis / 2 setups 4-axis / 2 setups

6. 6 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren 4-Axis / 2 setups Setup 1 Setup 2

7. 7 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren

8. 8 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren

9. 9 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren

10. 10 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren 5-Axis / 2 setups 5-Axis Machining in Virtual DMG

11. 11 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren 3-Axis / 6 setups Machining Setup 1 at Scania Machining Setup 1 at KTH

12. 12 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Insert Workplan

13. 13 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Move Up & Down

14. 14 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Drag & Drop

15. 15 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Enable/Disable Workingsteps

16. 16 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren CAM CNC front-end CNC CAD CAM CNC CAD Consolidated manufacturing data Fragmented manufacturing data STEP-NC implementation Traditional implementation

17. 17 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren

18. 18 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Feature, Mfg. Tolerances, Processes and Resources (machine tool, cutting tool, fixture etc), Capability? (ability to produce within an specified tolerance), Manufacturing feedback in a context, which machine tool, which cutting tool, which fixture, what kind of feature, etc,.

19. 19 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Results and conclusions The ability to insert workplans and reorganize workingsteps worked very well and allowed us to adapt a master process for different machine configuration –3-Axis machining in 6 setups –3-Axis machining in 12 setups (more robust process) –4-Axis machining in 2 setups –5-axis machining in 2 setups Being able to also add/replace workingsteps, e.g. already existing WS from another project or new ones created in a CAM-system, i.e. CAM to CAM would be a useful improvement and perhaps a suitable challenge for next demo.

20. 20 2009-09-24 KTH - Computer Systems for Design and Manufacturing / © Magnus Lundgren Acknowledgements Bengt Olsson, Sandvik Coromant for providing the cutting tools for the machining of Boxy. Peter Engberg, Scania - Industriskolan for machining of a Boxy in their Hardinge VMC 600 II Jan Stamer & Björn Sandberg, KTH for machining of a Boxy at KTH