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SHIFT_MPE SHIFT_MPE EMTISA Sant Andreu de la Barca, Barcelona, Spain www.emtisa.com
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SHIFT_MPE 2 EMTISA HISTORY 1947 Business started in Barcelona downtown 1975 New facilities in Sant Andreu de la Barca New facilities in Sant Andreu de la Barca 1991 New products Heavy side rails Butane Gas bottles Side rails for light trucks Body stamping parts Stamping Parts www.emtisa.com Stamping Side rails - Nissan Terrano
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SHIFT_MPE 3 EMTISA HISTORY 1993 New manufacturing processes 1997 Emtisa’s 50th Anniversary Side rails assy by arc welding (Nissan Terrano) Spot welding www.emtisa.com Side Rails Canter Mitsubishi Commercial Relationship
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SHIFT_MPE 4 EMTISA HISTORY 2001 Laser cut E-coating Robotic Welding frame assembly (Nissan Terrano) Integration of new technologies www.emtisa.com
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SHIFT_MPE 5 EMTISA HISTORY 2004 Integrated management software implementation Resources planning Supply chain planning Product’s lead time planning Resources planning Supply chain planning Product’s lead time planning 2005 X61B full frame assembly Nissan Pathfinder & Navara X61B full frame assembly Nissan Pathfinder & Navara www.emtisa.com
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SHIFT_MPE 6 EMTISA HISTORY 2006 NMISA ADQUISITON (July) 2008 Heavy Stamping workshop adequacy and Presses Improvement. Integration seat frames welding 2009 X61B SEAT FRAMES Nissan Pathfinder & Navara www.emtisa.com
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SHIFT_MPE 7 EMTISA HISTORY 2011 NV200 Van parts Localization I Bolster Integration 2012 Integration Partition Wall(5 Parts) NV200 Van parts Localization II 2012 NV200 Van parts Localization III Integration 50 Parts ( Cowl Top, Rails Roof, Front Pillar; Front Brake Susp, Back Pillar, etc…
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SHIFT_MPE 8 EMTISA HISTORY 2013 New Projects FUSO Portugal. –Rails sides for New Canter Nissan Note – TV Link Nissan Qashqai – TV Link Nissan Avila New Atleon & Cabstar – Rails Side Members FUSO Portugal. –Rails sides for New Canter Nissan Note – TV Link Nissan Qashqai – TV Link Nissan Avila New Atleon & Cabstar – Rails Side Members 2014 New Projects Nissan NV200 EV - Front Suspension Nissan NV200 EV – Bolster, Cowl Top & Partition Wall Nissan NV200 EV - Front Suspension Nissan NV200 EV – Bolster, Cowl Top & Partition Wall
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SHIFT_MPE 9 Sales distribution www.emtisa.com Main Figures
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SHIFT_MPE 10 SURFACE www.emtisa.com FACILITIESTECHNICAL SPECIFICATIONS LASER8m x 2,5m Laser 2D HEAVY PRESS3.000 Tn Press 2.000 Tn Press MEDIUM PRESSDecoiling up to 2m width 800 Tn Blanking Press Robot Tandem Line ( 800 Tn + 600 Tn + 600 Tn+ 800 Tn) ROBOTS58 Arc Welding Robots 4 Spot Welding Robots 8 Handling Robots E-Coating12m x 0,6m x 1,5m Pool Main Figures Total Surface : 28.000 m2 Covered Surface : 14.000 m2 Total Surface : 28.000 m2 Covered Surface : 14.000 m2 FACILITIES
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SHIFT_MPE Quality We are continuing to achieve high standards within our Quality and Environmental Improvement Plan at our company. EMTISA is certified in : ISO/TS 16949 ISO 14001. www.emtisa.com
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SHIFT_MPE 12 Main Customers www.emtisa.com
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SHIFT_MPE 13 www.emtisa.com Light Trucks Rails side / Frames
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SHIFT_MPE 14 www.emtisa.com Pathfinder & Navara Seat Frames
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SHIFT_MPE 15 Full Frames PATHFINDER NAVARA www.emtisa.com
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SHIFT_MPE 16 Suspension Parts
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SHIFT_MPE 17 Miscellanea Products Miscellanea Products www.emtisa.com
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SHIFT_MPE 18 Light Trucks www.emtisa.com Rail sides / Frames
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SHIFT_MPE 19 www.emtisa.com Buses & Coaches Rails sides
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SHIFT_MPE 20 HEAVY-STAMPING WORKSHOP www.emtisa.com
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SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS Heavy PressPE-3000Type : Mechanical Load : 3.000 Tn Table Size: 9.651 x 1.828 mm Course : 558 mm Regulation : 457 mm Stamping Rail sides of Nissan (Cabstar / Atleon) Irisbus (Eurorider) PE-2000Type : Mechanical Load : 2.000 Tn Table Size: 6.400 x 1.829 mm Course : 558 mm Regulation : 355 mm Piercing Rail sides of Nissan (Cabstar / Atleon) Robot Transfer. DecoilingMax Coil Width : 600 mm Max Coil Thickness : 10 mm Blanking for PE-2000 and PE-3000 Edge Bend Machine StretchingMin Length : 3.200 mm Max Length : 8.000 mm MAIN FACILITIES
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SHIFT_MPE 22 MEDIUM-STAMPING WORKSHOP www.emtisa.com
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SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS Medium Press PE-802Type : Mechanical Load : 800 Tn Table Size: 2.800 x 1.800 mm Curse : 600 mm Regulation : 500 mm Stamping Pathfinder & Navara rail side parts Stamping Pathfinder & Navara c/members Stamping NV200 Partition Wall Stamping Note & Qashqai TV Link The presses are connected forming a Robotic Tandem Line of 3 Presses or 4 Presses depending on the Part Process Plan PE-602Type : Mechanical Load : 600 Tn Table Size: 3.000 x 1.800 mm Curse : 700 mm Regulation : 400 mm PE-601Type : Mechanical Load : 600 Tn Table Size: 3.000 x 1.800 mm Curse : 700 mm Regulation : 400 mm PE-801Type : Mechanical Load : 600 Tn Table Size: 2.800 x 1.800 mm Curse : 600 mm Regulation : 500 mm Blanking for Pathfinder & Navara inner/outer rail side parts & Cross members MAIN FACILITIES
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SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS Medium Press DecoilingMax Coil Width : 2.000 mm Max Coil Thickness : 4 mm Blanking for Pathfinder & Navara rail side & C/members Blanking for Note & Qashqai TV Links Connected to Press PE-801 Müller 600Type : Hydraulic Load : 600 Tn Table Size: 3.200 x 2.250 mm Curse : 800 mm Die Tool shop Trials MAIN FACILITIES
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SHIFT_MPE 25 LASER CUT 3000W 8x2.5 m. bed www.emtisa.com
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SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS LASERLaser 2D MachineType : CO2 Model : Bystronic Max Width : 2.500 mm Max Length : 8.000 mm Max Thickness : 8 mm (steel) Low Volume Blanking for PE-2000 and PE-3000 Machine prepared to cut parts up to 10m long depending on part shape. MAIN FACILITIES
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SHIFT_MPE 27 WELDING Subassemblies X61B ARC ARC SPOT SPOT ROBOT ROBOT www.emtisa.com
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SHIFT_MPE 28 WELDING - Frames X61B Full frame assy. ARC ARC SPOT SPOT ROBOT ROBOT www.emtisa.com
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SHIFT_MPE 29 WELDING - Seats X61B SEATS (ARC, SPOT & ROBOT) www.emtisa.com
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SHIFT_MPE PAINT - WORKSHOP Ecoating and powder paint 12000 x 1500 x 600 mm pool size + 800 hrs in spray salt test www.emtisa.com
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SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS E-CoatingE-coating Paint ShopPool Length: 12.000 mm Pool Width : 600 mm Pool Height : 1.500 mm Frames Rail Sides Seat Frames Prepare to Paint with Powder MAIN FACILITIES
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SHIFT_MPE Logistics www.emtisa.com ORIGIN: Portugal, Spain, UK, Estonia Canada, EEUU, China, Mexico, Japan METHOD: - MULTIMODAL Transport Train + Ship + Truck (Consolidation Center with EEUU+MEX+CAN) - Milk-Run - Kan.ban INBOUND
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SHIFT_MPE www.emtisa.com Logistics INBOUND OUTBOUND
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SHIFT_MPE Engineering Our engineering department has human and technical skills to develop a wide range of manufacturing automotive programs. We work simultaneously with our customers to help them in product development based on our specific knowledge in heavy gage stampings and assembly processes. We are able to internally build prototypes and trial parts. www.emtisa.com
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SHIFT_MPE Quality EMTISA has modern technologies to guarantee the quality of our products based on our customer’s requirements www.emtisa.com
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SHIFT_MPE 36 www.emtisa.com Thank you For Your Attention
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