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A-Tech Solution In Gwangju, Korea
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Certification & Financing
CONTENTS 1 Company History 2 Certification & Financing 3 Design & Assembly 4 Global Customer 5 Products & Sample
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Separated as Institute of Industrial Technology
COMPANY HISTORY 1972 Started as Tooling Dept. in Samsung Electronics 1988 Separated as Institute of Industrial Technology 1989 Authorized as 1st Degree of Precision by Korean Gov. Founded ‘Injection Molding Technology Center Developed Gas Injection Molds 1994 1996 Gwangju Branch established 2001 Spun-off as A-Tech Solution R & D Center established 2 overseas branches founded in Thailand & USA 2002 2005 Obtained ISO/TS 16949 2007 Set up 1000 ton press
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GWANGJU STAMPING DIVISION
TECHNOLOGY & PRODUCTS Transfer Press Die Progressive Press Die Vacuum JIG
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FINANCING & WORK FORCE Annual Turnover Employee
Annual Sales: 13Milion$ (2007) Assets: Capitals: Total Employee: 49
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GWANGJU FACTORY DIVISION
Stamping Team ◦ Sales: $ 7.0Million ◦ Item: Large Sized Stamping Tools (Appliance parts, Automobile Parts) ◦ Capacity: 200sets/year for 150tons to 1000tons Vacuum Forming Team ◦ Sales: $ 5.0Million ◦ Item: Vacuuming JIG for Refrigerator ◦ Capacity: 100sets/year Total information ◦ No. of Designer: 14 ◦ No. of Employee: 49 ◦ Total sales: $13Million
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CERTIFICATION ■ Quality / Environmental / Safety Certifications
ISO9001 Quality Management System - Enhancement of Customers’ Reliability ISO14001 Environmental Management System - Investment in the Future QS9000 Special Requirements for Automotive Industries - Ceaseless Effort toward Quality UL Safety Recognition - Careful Consideration for Customers ISO/TS 16949 Super process and quality system for Automotive Industries - Management system
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CUSTOMER Others Korea Customer North America General Electric
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PRODUCTION PROCESS 1 Product Analasys CAE 2 3 3D Design TRY&CMM 4
Machining 6 Assembly 5 Shipping TRY & Qualification 8 7
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DESIGN & CAE Modeling / CAD 3D Design Unigraphics (3D) 10 Copies
Design-Stamping Tool DESIGN & CAE Modeling / CAD 3D Design Unigraphics (3D) Copies I-DEAS (3D) Copies Auto Cad (2D) Copies Work NC Copies R.T.M Copies PAM-STAMP Copy No. of Employees: Design meeting
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DESIGN & CAE Expected wrinkle Expected slit Part 0.4mm Stainless steel
SP steel Expected wrinkle Expected slit Part MOVIE 1 MOVIE 2 MOVIE 3 MOVIE 4
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MANUFACTURING MACHINES
1. SNK4(H) Bed Size: 2,000 * 4,000 2. SNK3(H) Bed Size: 1,500 * 3,000 3. LCH100 Bed Size: 1,200 * 2,400 4. LCV66(H) Bed Size: 600 * 1,200 5. MCH800 Bed Size: 800 * 2,000 6. MHA800 Bed Size: 800 * 2,000 7. Wire EDM 4Units Employee: 8
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QUALITY ANALISYS CMM Machine Operation Size: 3,000 * 1,200
Data Analysis Inspection Report Operation Size: 3,000 * 1,200
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FACTORY VIEW
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TRY PRESS 200 Ton Die Spotting Press SANKI 500 Ton Mechanical Press
SIMPAC 1000 Ton Mechanical Press SIMPAC MAKER SANKISEIKO MAKER SIMPAC MAKER SIMPAC CAPACITY 200 TON CAPACITY 500 TON CAPACITY 1000 TON TYPE HYDRAULIC TYPE MECHANICAL TYPE MECHANICAL BED SIZE 1000X2000 BED SIZE 2600X1700 BED SIZE 3600X1800 DIE HEIGHT 1000 DIE HEIGHT 1000 DIE HEIGHT 1200
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TRY PRESS MACHINE
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FEEDER & LEVELER THICKNESS : 5T THICKNESS : 5T WIDTH : 960mm
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DIE DESIGN 3D設計
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DIE OVERVIEW SPARE TIRE PAN
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DIE OVERVIEW GUIDE RAIL
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DIE OVERVIEW PANEL COWEL
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DIE OVERVIEW BRACKET MOUNT
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DIE OVERVIEW PLATE FRAME
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SAMPLE
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Thank You A-Tech Solution
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UCHIDA
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