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AKD Waste Recycling Presented by Tom Holte/Stan Chivers Green Bay Packing, Inc. AKD Environmental Manager/Environmental Supervisor Green Bay Packaging,

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Presentation on theme: "AKD Waste Recycling Presented by Tom Holte/Stan Chivers Green Bay Packing, Inc. AKD Environmental Manager/Environmental Supervisor Green Bay Packaging,"— Presentation transcript:

1 AKD Waste Recycling Presented by Tom Holte/Stan Chivers Green Bay Packing, Inc. AKD Environmental Manager/Environmental Supervisor Green Bay Packaging, AKD 338 Hwy 113, Morrilton, AR 1

2 AKD Background  Pulp Mill – Digests pine chips and washes fiber stock.  OCC Plant – Supplies paper machines with recycled fiber from OCC (Old Corrugated Containers).  Powerhouse – Supplies steam for mill operation.  Paper Machines – formation and drying of linerboard sheet.  Shipping – Ensures >1,200 tons of linerboard arrive at customer’s door each day. 2

3 3 Setting Waste Goals Goal to reduce waste going to AKD landfill by 25% in 2014

4 Food Related Waste Hazardous Wastes ‘Special’ Wastes Industrial Wastes - recycling Universal & Petroleum Wastes - recycling Types of Wastes at AKD: 4

5 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Food Related Waste  Grey trash bags collected in grey lugers  Bagged trash sent to compactor  Compacted waste sent to Morrilton Sanitary Landfill 5

6 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Hazardous Waste  COD Lab vials  Paint Waste 6

7 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level ‘Special’ Wastes  Ozone Depleting Substances  Asbestos  Parts Washer Solvent 7

8 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Industrial Recycling  Metal  Cardboard  Wood  Concrete 8

9 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Additional Wastes Recycled  Paper Cores  Plastic and Aluminum  Office Paper 9  Plastic Tubing

10 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Industrial Waste and Special Opportunities –  >1200 yd3 of lime mud sold during 2014 outage  80 yd3 refractory brick sold during 2014 outage  Cooling Tower Rebuild. Approximately 340 yd3 plastic fill material to be sent to Green Source Recycling. 10

11 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Industrial Wastes – Fiber Rejects Success  Approximately 2,000 yd3 kept out of landfill over last 3 months.  Demand exceeds supply  Used as landfill cover  Sold for solidification  Used in 2ndary papermaking opportunities 11

12 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Industrial Wastes – Boiler Ash Project  Project years in the making – patience is required  To be used as a soil amendment  Offer ash to employees  Team up with hauler 12

13 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Universal Wastes Electronics  Electronics - Goodwill Industries (win-win)  Ballasts – Sent to Veolia  HID’s and Lamps – LEI  Mercury - rare  Batteries – Call 2 Recycle (free) 13

14 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Petroleum Wastes  Used oil is bought by an approved waste transporter/recycling company to be re- refined.  Oil Filter Crusher 14  Old Kerosene  Used Oil

15 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Recycling Challenges…. 15 OCC has lots of ‘stuff’ in it that becomes waste.  Plastic Rejects  Ragger Rope  Fibers and Felts

16 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Cont …..Recycling Challenges  Annual Outage  Getting waste in the right places  Getting permitted to land apply holding pond fiber solids 16

17 Communication Proper Labeling Management Support Innovation Employee Support A Successful Waste Recycling Program needs…. 17

18 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Communication of Environmental Expectations 18  Regular Meetings with Employees to discuss Environmental Matters in Mill  Relevant Presentations

19 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Communication of Environmental Expectations  Written Guidelines and Procedures  Make information available to Employees via Intranet 19  Incentives

20 Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Click to edit the outline text format Second Outline Level  Third Outline Level Fourth Outline Level  Fifth Outline Level  Sixth Outline Level  Seventh Outline Level  Eighth Outline Level  Ninth Outline LevelClick to edit Master text styles ◦ Second level  Third level  Fourth level  Fifth level Container Labeling  Color Coding Lugers  Written Instructions and Pictograms on Lugers 20

21  Management’s Guidance and Support  Innovative Thinking 21

22 And most important are our AKD Employees and Contractors: 22

23 Questions 23


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