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Published byPatrick Perkins Modified over 9 years ago
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AKD Waste Recycling Presented by Tom Holte/Stan Chivers Green Bay Packing, Inc. AKD Environmental Manager/Environmental Supervisor Green Bay Packaging, AKD 338 Hwy 113, Morrilton, AR 1
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AKD Background Pulp Mill – Digests pine chips and washes fiber stock. OCC Plant – Supplies paper machines with recycled fiber from OCC (Old Corrugated Containers). Powerhouse – Supplies steam for mill operation. Paper Machines – formation and drying of linerboard sheet. Shipping – Ensures >1,200 tons of linerboard arrive at customer’s door each day. 2
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3 Setting Waste Goals Goal to reduce waste going to AKD landfill by 25% in 2014
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Food Related Waste Hazardous Wastes ‘Special’ Wastes Industrial Wastes - recycling Universal & Petroleum Wastes - recycling Types of Wastes at AKD: 4
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Food Related Waste Grey trash bags collected in grey lugers Bagged trash sent to compactor Compacted waste sent to Morrilton Sanitary Landfill 5
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Hazardous Waste COD Lab vials Paint Waste 6
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level ‘Special’ Wastes Ozone Depleting Substances Asbestos Parts Washer Solvent 7
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Industrial Recycling Metal Cardboard Wood Concrete 8
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Additional Wastes Recycled Paper Cores Plastic and Aluminum Office Paper 9 Plastic Tubing
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Industrial Waste and Special Opportunities – >1200 yd3 of lime mud sold during 2014 outage 80 yd3 refractory brick sold during 2014 outage Cooling Tower Rebuild. Approximately 340 yd3 plastic fill material to be sent to Green Source Recycling. 10
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Industrial Wastes – Fiber Rejects Success Approximately 2,000 yd3 kept out of landfill over last 3 months. Demand exceeds supply Used as landfill cover Sold for solidification Used in 2ndary papermaking opportunities 11
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Industrial Wastes – Boiler Ash Project Project years in the making – patience is required To be used as a soil amendment Offer ash to employees Team up with hauler 12
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Universal Wastes Electronics Electronics - Goodwill Industries (win-win) Ballasts – Sent to Veolia HID’s and Lamps – LEI Mercury - rare Batteries – Call 2 Recycle (free) 13
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Petroleum Wastes Used oil is bought by an approved waste transporter/recycling company to be re- refined. Oil Filter Crusher 14 Old Kerosene Used Oil
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Recycling Challenges…. 15 OCC has lots of ‘stuff’ in it that becomes waste. Plastic Rejects Ragger Rope Fibers and Felts
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Cont …..Recycling Challenges Annual Outage Getting waste in the right places Getting permitted to land apply holding pond fiber solids 16
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Communication Proper Labeling Management Support Innovation Employee Support A Successful Waste Recycling Program needs…. 17
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Communication of Environmental Expectations 18 Regular Meetings with Employees to discuss Environmental Matters in Mill Relevant Presentations
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Communication of Environmental Expectations Written Guidelines and Procedures Make information available to Employees via Intranet 19 Incentives
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Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Click to edit the outline text format Second Outline Level Third Outline Level Fourth Outline Level Fifth Outline Level Sixth Outline Level Seventh Outline Level Eighth Outline Level Ninth Outline LevelClick to edit Master text styles ◦ Second level Third level Fourth level Fifth level Container Labeling Color Coding Lugers Written Instructions and Pictograms on Lugers 20
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Management’s Guidance and Support Innovative Thinking 21
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And most important are our AKD Employees and Contractors: 22
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Questions 23
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