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Team HazardHawk Team HazardHawk 2008 April 24, 2008
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Presentation Outline Objective Project Overview Design Requirements Concept Selection Key Technical Challenges Performance Requirements Prototype: Materials / Fabrication / Assembly Electronics / Software Overview Design Status Feasibility Assessment Prototype Performance Questions
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Objective Team HazardHawk 2008 Task: Develop an autonomously-controlled, electric-powered vehicle whose purpose is to demonstrate the integration of technologies needed to locate a “hazardous material” in an open field.
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Project Overview Key Features Autonomous GPS Navigation Hazardous Materials Sensor to locate and sample hazards Main Considerations Can operate in a large open field Can locate a hazard and return to start point quickly Navigation of a variety of terrains with surface obstacles Team HazardHawk 2008
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Design Requirements Autonomous, electric-powered GPS enabled, accurate to within 1 meter (3.28 ft) Maximum weight: 35 kg (77.1 lb) Maximum size: 1 meter (3.28 ft) in any dimension Top Speed: 8 m/s (17.89 mph) Hazard detection in under 1 minute when within 100 meters of hazard Team HazardHawk 2008
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Concept Selection Individual Concepts Individual Concepts were developed Key Features of interest merged into group concept
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Concept Selection Group Concept Target Market: Public Service Sector Fire Department, Police Department, Hazmat, and other public agencies
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Prototype Design Features Key Features Included: Autonomous GPS Navigation Infrared ‘Hazard’ Sensors Retractable Oscillating Arm Tank Drive
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Key Technical Challenges Establishing navigational precision and awareness of location using imprecise GPS data The Oscillating Robotic Arm: Material and geometry selection for a strong, lightweight arm Kinematics Hazard Sensing Methodology Determining optimum search height and orientation Developing logic for search algorithm
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Key Technical Challenges Design of Arm Assembly Material Selection, Member Length, Oscillation Speed Materials Considered: Carbon Fiber, PVC, Plywood, and HDPE Longer-the-Better Factor of Safety of 4 Optimal: ○ 30 in members ○ ω = 2.3 rad/sec
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Key Technical Challenges Sensor Sensitivity Goal: to search at a height where the conical infrared signal emitted by the hazard has a large diameter Height constrained by the vehicle size performance requirement Result: Search at the maximum height and a downward orientation Detection radius is 8.3 in at search height h= 42 in.
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Key Technical Challenges GPS Navigation Sought to determine optimal search direction Due north most accurate approach direction Average deviation of 2.2 ft Due North Residuals: 1 ft/sec
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Prototype Requirements Weight < 70 lbs Dimensions < 3 feet in any direction Complete Task < 8 minutes Responsive user interface Maneuvers autonomously via GPS Seeks and reaches hazard Identifies target as hazard Returns to start position Deactivates upon completion Team HazardHawk 2008
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Prototype Design Fabrication Assembly CNC manufacturing for precise sizing of body panels, arm base, and mounts Custom Cut Shafts, Chain Wheel Assembly Mount Assembly Arm Assembly
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Prototype Design Fabrication Assembly: Body Panels attached with corner braces Motor Mounts and Bearing Mounts attached to base with ¼” bolts to allow for adjustability Arm fabricated with PVC, assembled with ¼ in bolts.
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Electronics Overview
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Prototype Software Flowchart Acquire Hazard Coordinates Continue Straight Carry to Start Acquire Start Coordinates Within 3 ft of X-Cor. East or West of target Acquire New Coordinates dx increases? Add 1 to counter Counter > 2? Turn Around North or South Continue Straight Acquire New Coordinates dy increases? Add 1 to counter Counter > 2? Turn Around No Yes No Within 3 ft of Y-Cor. No Yes Rotate arm. When hazard is found return to start coordinates
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Design Status Video Team HazardHawk 2008
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Prototype Performance Weight < 70 lbs 60.7 Lbs 10/10 Dimensions < 3 feet in any direction 15 x 16 x 36 in 15/15 Complete Task < 8 minutes N/A 0/15 Responsive user interface Yes 10/10 Maneuvers autonomously via GPS w/out Arm 7/10 Seeks and reaches hazard w/out Arm 7/10 Identifies Hazard Yes 10/10 Returns to start position w/out Arm 7/10 Deactivates upon completion Yes 10/10 Total: 76/100
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Prototype Team HazardHawk 2008
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Feasibility Assessment GPS Navigation, Arm Mechanism, IR Hazard Detection are all feasible. Showstopper: Drive Train Sensing technology needs to be developed Further development is advised
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Lessons Learned Importance of hardware/software integration Parallel Development Importance of a thorough CAD model Project planning and delegation of responsibilities Problems with outsourcing parts
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Team HazardHawk 2008
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