1. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Intro to Manufacturing Technology Standard 2 Objective 2.1, 2.2 Lesson 5 Custom Manufacturing And Assembly

2. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Custom Manufacturing

3. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Custom Manufacturing AdvantagesDisadvantages  Excellent for small lots or one-of-a-kind items.  A customer can order the exact product and features that they want.  Products cost more.  Workers must be highly skilled and paid more.  Slowest form of production.  Unskilled  Skilled

4. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Measuring Systems Conventional Metric  Inches  Feet  Gallons  Quarts  Pints  Meters  Centimeters  Millimeters  Liters  Milliliters

5. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Changing Raw Materials into Finished Products What Are Raw Materials? CNC Movie

6. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Separating Processes  Sawing  Routing  Sanding  Laser Cutting  (Engraving)  Shaping and Planning

7. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Sawing  Sawing involves a thin blade with evenly spaced teeth, each tooth removes a small chip to remove portions of a material.

8. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Routing  Cutting a channel or decorative edge in a material such as wood using a router.

9. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Sanding  The process where particles of a material are removed by an abrasive media typically attached to paper.

10. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Laser Engraving  An imprinting method by which images and text are etched on the surface of materials, like wood metal and plastic.

11. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Shaping Planning and Jointing  Shaping: The operation of cutting and molding various decorative shapes in a material.  Planning: Using a tool to surface boards to thickness and to smooth rough cut lumber.  Jointing : The process of using a jointer to square one edge of the wood by running it over a rotating blade.

12. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes  In a Boeing 747 there are 6 million parts, of which 3 million are fasteners of some kind and about half of these fasteners are rivets –

13. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Assembly Processes  Combining  Joining  Bonding  Gluing  Mechanical Joining  Assembly is the joining of two or more parts.  Assembly may be permanent or temporary  Assembly is done by bonding the material together or by use of mechanical force.

14. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Combining, Joining, Bonding  Combining: Mixing two substances together like concrete mix and water.  Joining: Putting two solid materials together like nailing two 2X4’s together.  Bonding: Putting two materials together by chemical means.

15. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Glues and Adhesives  Gluing: Gluing requires the materials to become wet. And the joint becomes stronger than the weakest material used.  Adhesives: Adhesives are manmade products used to bond and fasten materials together. Although they may do the same or similar jobs, adhesives differ from glue in one fundamental way; adhesive is made from synthetic materials while glue is made from organic material, such as horses' hooves.

16. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Mechanical Joining  Mechanical Joining: The use of hardware such as nuts and bolts, nails, screws, hinges, rivets. Or the shaping of the parts so they interlock for example; mortise & tenon, dowel, rabbet, dovetail etc.

17. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Finishing Why do we put a finish on a product ? Metal Plating Movie

18. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Finishing  Finishing is to produce a protective or decorative surface coating on a product. SStaining PPainting

19. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Staining SStaining: Applying color with a liquid dye or tint that is absorbed by the wood.

20. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Painting  Painting: Applying a substance used as a coating to protect or decorate a surface.

21. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Tools And Machines  Hand Tools  Machinery  Portable Power Tools

22. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Hand Tools  Hand Tools: Tools used by hand that require no electricity.

23. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Machinery  Machinery: Large stationary equipment that aids in specific tasks. (Cutting, Sanding, Shaping, Planning).

24. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Portable Power Tools  Portable Power Tools: Tools that require electricity, but are small enough to hold and operate by hand.

25. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Jigs And Fixtures  Jigs: A device that holds the work and guides the tool.  Fixture: A device that simply holds the part as it is being worked on.

26. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Jigs

27. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes Fixtures

28. Developed By Jared Storrs and Anthony Vick Masters Project Engineering Technology and Education Dept. Utah State University Materials and Processes The End