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Chapter 21 Management of Short-Term Assets: Inventory
Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 2 2 2 2 2
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Learning Objectives Understand the importance of short-term assets in the Australian economy. Identify the three major types of short-term assets. Evaluate the need for short-term asset management. Understand the relationship between short-term assets and short-term liabilities. Identify the benefits and costs of holding inventory. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 2 2 2 2 2
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Learning Objectives (cont.)
Understand the nature of acquisition costs, carrying costs and stockout costs. Understand and apply the economic order quantity model. Understand and apply models of inventory management under uncertainty. Understand the difference between specifying an acceptable probability of stockout and specifying an acceptable expected customer service level. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 2 2 2 2 2
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Introduction Both short-term and long-term assets require a commitment of resources by the company and, therefore, both forms of investment warrant careful analysis. The management of short-term assets is important, given that the typical company holds around one-third of its total assets in short-term assets. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 3 3 3 3 3
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Types of Short-Term Assets
Inventory Raw materials, work in process, supplies used in operations, and finished goods. Liquid assets Cash and assets that are readily convertible into cash. Accounts receivable Money owed to a business for goods and services sold in the ordinary course of business. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 4 4 4 4 4
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Short-Term Asset Management
The analysis of short-term asset management assumes that markets are not frictionless and perfectly competitive. Holding inventories and cash is not costless, but delays in daily business can result if such short- term assets are mismanaged. Wealth maximisation remains the ultimate objective, but techniques other than net present value are often required. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 5 5 5 5 5
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Managing Short-Term Assets and Liabilities
Match maturity structure of assets and liabilities. Cash inflows from sale or use of assets can meet liabilities. If assets and liabilities are not matched well, company may not be able to meet obligations in timely fashion. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 6 6 6 6 6
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Overview of Inventory Management
Raw materials Inventory that will form part of the completed product, but which has yet to enter the production process. Work in process Partially completed products that require additional processing before they become finished goods. Finished goods Completed products not yet sold (manufacturer) or merchandise on hand (retailer or wholesaler). Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 4 4 4 4 4
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Overview of Inventory Management (cont.)
Inventory management is about balancing costs and benefits when choosing inventory levels. Benefits are ‘cost avoided’. Inventory management is therefore a problem of cost minimalisation. Costs of holding inventory: Acquisition costs. Carrying costs. Stockout costs. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 5 5 5 5 5
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Inventory Costs: Retail and Wholesale
Acquisition costs Relevant costs include: Ordering costs. Freight and handling costs. Quantity discounts forgone. Per unit of inventory, each of these costs will be lower, the larger the order placed. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 6 6 6 6 6
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Inventory Costs: Retail and Wholesale (cont.)
Carrying costs Relevant carrying costs include: Opportunity cost of investment. Storage costs. Insurance premiums. Deterioration and obsolescence. Price movements. The higher the inventory level held, the higher the carrying costs. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 7 7 7 7 7
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Inventory Costs: Retail and Wholesale (cont.)
Stockout costs Losses incurred when a company’s inventory of a particular item is completely exhausted. Potential loss of goodwill and possibility of loss of customers. Major benefit of holding inventory is the avoidance of stockout costs. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 8 8 8 8 8
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Inventory Costs: Manufacturing
Raw materials Shortage of raw materials for a manufacturer will disrupt the production process and result in under-utilisation of labour and equipment. Finished goods The acquisition costs include set-up costs for a production run. Carrying costs and stockout costs are similar to those faced by retailers and wholesalers. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 9 9 9 9 9
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Inventory Management Under Certainty
Economic order quantity model The optimal quantity of inventory ordered that minimises total costs associated with inventory. Assumptions Demand for product is constant (per unit of time). Demand is known with certainty. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 10 10 10 10 10
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Economic Order Quantity Model
Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 11 11 11 11 11
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Economic Order Quantity (cont.)
Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 12 12 12 12 12
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Economic Order Quantity (cont.)
Annual total costs (TC): Acquisition costs will increase as the order quantity is reduced, but carrying costs will increase as the order quantity increases. Economic order quantity: Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 13 13 13 13 13
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Economic Order Quantity (cont.)
Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 13 13 13 13 13
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Economic Order Quantity (cont.)
Cost estimation Relevant costs are incremental costs. Difficult to estimate. Fortunately, optimal order quantity and total inventory costs are fairly insensitive to errors in estimates of unit costs. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 14 14 14 14 14
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Economic Order Quantity (cont.)
EOQ with positive lead time: EOQ model assumes order is instantly filled. With positive lead time, need to place order earlier — such that delivered as inventory reaches zero. EOQ with quantity discounts: Discounts for quantity purchases reduce the price of inventory and spread acquisition costs over a larger base. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 15 15 15 15 15
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To Incorporate Discounts
Determine optimal quantity in the absence of quantity discounts. Calculate price paid for that quantity with the discount. For each of the quantity discounts, calculate the price payable for the quantity closest to the optimal quantity determined in 1. Calculate the total cost for each combination of price and quantity. Select the combination that achieves the lowest total cost. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 16 16 16 16 16
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Inventory Management under Uncertainty
In reality, the level of demand and the rate at which the raw materials inventory will be used in production are not known with certainty. Decisions: Quantity to be ordered. Reorder point: level of inventory at which a new order will be placed. With certainty, inventory ordered when inventory levels equal the demand during lead time. With uncertainty, an adjustment is necessary. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 18 18 18 18 18
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Incorporating Uncertainty
To incorporate uncertainty: Quantity decision made as per EOQ. Add a safety stock to the reorder point. Safety stock: Additional inventory held when demand is uncertain to reduce the probability of stockouts. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 20 20 20 20 20
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Determining Safety Stocks
The level of safety stock can be calculated by: Specifying an acceptable probability of a stockout occurring during lead time; or Specifying an acceptable expected level of customer service. Level of customer service is ratio of sales to orders. A stockout is costly if it means that orders are not filled — thus managing inventory to maintain a minimum customer service level is an important and useful approach. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 21 21 21 21 21
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Inventory Management and the ‘Just-in-Time’ System
The ‘just-in-time’ system is a way of organising the manufacture of goods such as motor vehicles, engines and power tools. It is based on the concept that raw materials, equipment and labour are each supplied only in amounts required, and at the times required, to perform the manufacturing task. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 22
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Inventory Management and the ‘Just-in-Time’ System (cont.)
This synchronisation of delivery with demand reduces inventory levels, lead times and delivery quantities. The aim of the system is to achieve an improvement in overall efficiency, as well as a reduction in inventory costs. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 23
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Summary Short-term assets include: inventory, liquid assets and accounts receivable. Short-term asset management is important because markets are not frictionless and perfectly competitive — these frictions lead to the need to hold short-term assets. Short-term or current liabilities are also very important when determining a current asset management strategy. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 7 7 7 7 7
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Summary (cont.) Inventories — raw materials, work in progress and finished goods. Too little inventory — stockout and lost sales. Too much inventory — high storage and insurance costs. Optimal inventory strategy involves balancing costs and benefits associated with inventory, including order and transport costs. Demand known with certainty — Economic Order Quantity (EOQ). Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 23
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Summary (cont.) Demand is uncertain — include a margin for uncertainty. Reorder point is brought forward compared to certainty case. Probability of stockout is not as important as losses associated with a stockout. Use a customer service goal to determine the margin for uncertainty. Just-in-time system reduces need for inventories but requires high degree of reliability up the supply chain. Copyright 2009 McGraw-Hill Australia Pty Ltd PPTs t/a Business Finance 10e by Peirson Slides prepared by Farida Akhtar and Barry Oliver, Australian National University 23
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