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Group 10: Azni Wahid Naziha Lazim Zul Zolkafly Mohamed Osman Hassan Atassi.

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Presentation on theme: "Group 10: Azni Wahid Naziha Lazim Zul Zolkafly Mohamed Osman Hassan Atassi."— Presentation transcript:

1 Group 10: Azni Wahid Naziha Lazim Zul Zolkafly Mohamed Osman Hassan Atassi

2 Dave Martinez  VP Sales Zimmer  Mechanical Engineer Dr. Michael Christie  Orthopedic Surgeon- Southern Joint Replacement Institute  Holds Design Patents

3  Surgical instrument by which a surgeon can: actively separate the edges of a surgical incision or wound hold back underlying organs and tissues  Allows for: Smaller incision Greater working area  Available in many shapes/sizes

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5  Wide Variety of retractors available for hip surgery Choice depends surgeons training/ patient  Size of Patient  Point in time in surgery

6  Retractors are made of surgical stainless steel  Average Duration of Hold: 15.5 Minutes  Forces: Maximum: 48.8N Average: 9N

7 RetractorCost Aufranc Cobra Retractor$314 Ischium Retractor$825 Sofield Retractor$360 Femoral Elevator$975 Hohmann Retractor$422 Richardson Retractor$485 Hibbs Retractor$300 Average Cost Per Set$4,820 To service 10 hip surgeries per day a minimum of 8 sets needed. Total cost: $38,560

8 ModelOverall Length Handle Length Blade Depth Blade Width Standard8.75”8”3”1.5” Medium10.75”9.75”4.5”1.5” Extra Large 14.25”13”6.5”1.5”

9 1. Multiple versions of same retractor needed to do the same job because of varying patient size 1. Increase cost 2. Increase Storage space 2. Limited Size Permutations: never exact fit to patient size 1. Decreased surgeon field of view (too large) 2. Ineffective & causes injury (too small) 3. Obese Patients 1. Adipose tissue wraps around retractor  inefficiencies 2. Hip retractors being used in knee surgery 4. Uncomfortable Handle 1. Average user changes hand positions every 71 seconds 2. Results in abrupt movement of retractor blade  increases chance for injury & length of recovery

10  Characteristics Alterable Handle length & Blade Depth Interchangeable handle types and blades Ergonomic Handle Adipose blade accessory

11  We propose a mechanism in order to alter the handle length and blade depth to any potential need Current Standards averages three version of a given retractor of various dimension Our solution allows for much more  Customizable to exact patient dimension  Optimized surgical view  Ideal length to retract exact amount of tissue 3 retractors  1  Less number of tools  Potential Cost decrease

12  New handle design to optimize comfort Potential for multiple handles to be designed in future based on user preferences

13  Various types of tips are used based on need of surgery & surgeon preference Various tips can be manufactured  Surgical Staff (retractor user) have different perceptions of comfort Various Handles Can be Manufactured  Example: 5 tips + 5 handles= 25 retractors  Separating the two components allows for 10 components instead of 25

14  31% of Americans are classified as ‘obese’  Obesity rising by 2% per year  3-4 fold increase of obese patients requiring Hip replacement  Proposed Solution: An additional accessory to be added to retractor when operating on obese tissue to handle the increase of adipose tissue

15  Proof of concept designed modeled with: Interchangeable & adjustable tip Interchangeable & adjustable handle Adipose Accessory  Additional tips and handles can be designed in future

16 Alterable Handle length & Blade Depth Detachable adipose blade HANDLE BLADE ADIPOSE BLADE

17 Unlock Lock HANDLE BLADE BODY 1) 2) 3) 4) Blade Body Slot/groove

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19  Minor tweaks to locking mechanism  Determine Dimensions Stress-Strain Analyss  Protoype


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