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Antimicrobial Coatings Center for Particulate & Surfactant Systems (CPaSS) IAB Meeting Columbia University August 20, 2009 Vijay Krishna 1, Wei Bai 1, 2, Gayathri Rammohan 1, Hideya Nakamura 1, Paul Indeglia 1, 2, Ben Koopman 1, 2 and Brij Moudgil 1, 3 1 Particle Engineering Research Center, 2 Department of Environmental Engineering Sciences, 3 Department of Materials Science and Engineering, University of Florida
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Background 2 million infections and 90,000 deaths due to disease transmission in hospitals 1 - fungal infections are the 3 rd most common life-threatening systemic infection 2 Allergy and respiratory problems account for 25% of emergency room visits in the U.S. annually, and is the #1 chronic cause of school absenteeism 3 $20 billion/yr lost in U.S. due to asthma 4 1.Klein, E., et al. (2007) Hospitalizations and deaths caused by methicillin- resistant Staphylococcus aureus, United States, 1999–2005. Emerging Infectious Diseases 2.http://www.globalhealth.org/news/article/735 3.http://www.aafa.org/display.cfm?id=7&sub=100&cont=652 4.http://www.nhlbi.nih.gov/resources/docs/07-chtbk.pdf. 5.http://www.sciencedaily.com/releases/1999/09/990903070829.htm 6.http://alligator.org/articles/2009/01/30/news/local/090130_avocado.txt Pharmaceutical Industry Household Disinfectants Food and Agriculture Industry $9 billion/yr lost in U.S. due to fungal diseases in plants 5. A recent threat by laurel wilt fungus, which kills avocado plants, could cost the Florida avocado industry up to $54 million within a year 6
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Approach Conventional Photocatalysis Sunlight or solar UV (black) lights serve as the excitation source Eliminates need for chemical disinfectants and their associated toxic byproducts Microbes are completely mineralized Novel TiO 2 -PHF nanocomposite for enhanced photocatalysis Photocatalytic nanocomposites synthesized through self-assembly PHF concentration 10-100 times lower than other enhancers (e.g., metals, dye) Advantages of PHF PHF is non-toxic and presently used for therapeutics and cosmetics Barrier Recombination reduces the efficiency of photocatalysis to 10% of theoretical value
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Specific Objective To develop and test TiO 2 -PHF or PHF based coatings for household use, food, agriculture & pharmaceutical industry Presented at March 2009 CPaSS Meeting (Gainesville, FL) 5 wt% 0.1 wt% TiO 2 PHF 0 0 0.001 wt% % Dye degradation 2 x faster Enhancement observed with 50 times lower TiO 2 conc.
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Specific Objective To develop and test TiO 2 -PHF or PHF based coatings for household use, food, agriculture & pharmaceutical industry Presented at March 2009 CPaSS Meeting (Gainesville, FL) 5 wt% 0.1 wt% TiO 2 PHF 0 0 0.001 wt% % Dye degradation 2 x faster Enhancement observed with 50 times lower TiO 2 conc. Questions Environmental implications of PHF Economics of PHF usage Stability of PHF coating
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Environmental Implications of PHF Biodegradable PHF can be degraded by common white-rot fungi, which infects plants. [Schreiner, et al. 2009] Polyhydroxy Fullerenes Water-soluble Biocompatible Biodegradable Non-toxic at low dosages PHF dosage for most applications much lower (2 orders of magnitude) than LC50 [Isakovic, et al. 2006, Sayes, et al. 2004, Sayes, et al. 2007, Trajkovic, et al. 2007, Usenko, et al. 2007, Yin, et al. 2009]
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Cost Analysis for TiO 2 -PHF Nanocomposite Coating DosageCost ($/sqft)* Estimated cost reduction Conventional coating 5 wt% TiO 2 $0.00246 — Proposed TiO 2 -PHF coating 0.1 wt% TiO 2 $0.00185 0.001 wt% PHF Comparison between conventional TiO 2 and TiO 2 -PHF coatings Small-scale price ($/gram) Scale-up cost reduction factor Bulk Price ($/gram) TiO 2 $0.16*61.5 (calculated)$0.0026** PHF$75060 (assumed)$12.50 TiO 2 and PHF costs used in developing economic estimates 25 % *Fisher Scientific; **http://www.radian-group.ru/eng/him.html TiO 2 -PHF coatings are cost competitive
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Only Nutrient Aspergillus niger growth on a ceramic tile after 3 days in dark and 90% humid environment Wait a minute!!! PHF by itself is Antifungal Nutrient & 0.1 wt% TiO 2 Nutrient & 0.1 wt% TiO 2 + 0.001 wt% PHF TiO 2 + PHF is fungistatic Patent Pending Comparison with conventional antifungal MIC (ppm) Cost ($/Liter) PHF0.002$0.0015 Thiabendazole5*$0.0018** **http://www.sciencelab.com/page /S/PVAR/10427/SLT3937 *Kourai et al., European J Med Chem, 41, 2006;
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Preliminary testing of PHF for Food & Agriculture Applications Control PHF Control PHF After 3 days After 8 days PHF: A new class of Fungicide!!!
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Summary TiO 2 -PHF coatings perform better than conventional coatings PHF is non-toxic, biocompatible and biodegradable Polyhydroxy fullerenes are fungistatic Provisional patent filed Next Steps… Extend PHF application to food and agriculture industry (e.g., food additives & washable coatings on fruits for improving shelf-life) Determine mechanism of fungal inhibition pathway for optimizing PHF molecular structure Optimize PHF coating for stability under different environmental conditions including temperature, humidity, and exposure to water. Acknowledgments Industrial partners of PERC State of Florida – CNBS
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