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Better CMP Cleaning Solutions Surfactanized Metal Inhibitors, Oxygen Scavengers and a New Particle Remover March 19 2014 CMPUG 2014 San Jose By Geoffrey Yuxin Hu, PhD, Brizon Inc Lily Yao, PhD, Western Digital Technologies Inc
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March 19 2014 CMPUG 2014 San Jose Introduction Challenge of CMP in IC and HD Background Classic Principle of CMP Process New Concepts of Slurry Chemistry and Formulation Outlet Fab Experimental Data and Results Future Developments Summary Acknowledgment
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March 19 2014 CMPUG 2014 San Jose Challenge Poor uniformity of the slurry on the pad Macro- and micro- scratching Residual slurry particles, Al 2 O 3, Colloid SiO 2 etal Trace metals and ions (Cu, Ni, Fe) Recontamination Poor re-rinsibility Etching, Corrosion ( aggressive chemicals, high or low pH, and oxidation)
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March 19 2014 CMPUG 2014 San Jose Background Unbalanced of Hydrophilic/Hydrophobic of Surfactants Poor Vehicle of Slurry Poor uniformity of slurry on the pad Poor Surface modification on particles, such as SiO 2 Aggregation of particles Wide distribution of particles Macro- and micro- scratching Poor re-rinsibility Residual slurry particles, Al 2 O 3, Colloid SiO 2
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March 19 2014 CMPUG 2014 San Jose Background Micro incompatible of Metal Inhibitors/Oxygen Scavengers Un-uniform dispersion of inhibitors in the solution Corrosion of metal Recontamination Aggressive chemicals at high or low pH Corrosion Macro- or micro- scratching Poor re-rinsibility
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March 19 2014 CMPUG 2014 San Jose Classic Principle Higher pH (>10) Better removal of particles, specially BTA Corrosion on metal? Ni, Fe and Cu? Classic Non-ionic Surfactants (NIS) Removing particles Removing organic contaminations Ionic Surfactants (IS) Aliphatic phosphorous surfactants Metal surface protection Residual mono-layer Chelating/Complex Chemicals Cleaning/removing metal ions and oxides
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March 19 2014 CMPUG 2014 San Jose New Concepts Surfactanized Metal Inhibitors Hydrophilic metal inhibitor on one side Short aliphatic hydrophobic tail Maximized protection on metal, Ni, Fe and Cu Surfactanized Oxygen Scavenger Long ethoxylated hydrophilic tail Hydrophobic oxygen scavenger Max scavenged oxygen in whole CMP process Special Surfactants Ethoxylated hydrophilic tail Short hydrophobic chain with chelate agent Not ethylenediamine series Much better vehicle for particles, Al 2 O 3, SiO 2, etc Optimized and Balanced Hydrophobic/Hydrophilic Media
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March 19 2014 CMPUG 2014 San Jose Components Special Non-ionic Surfactants Mixed Surfactanized Metal inhibitors And Oxygen Scavenger agents Additional Metal inhibitors And Oxygen Scavenger agents Surfactanized Chelating agents Particle removing agents
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March 19 2014 CMPUG 2014 San Jose How it works Hydrophilic Metal inhibitor head Aliphatic Hydrophobic tail Anti-oxidant Hydrophobic Head Ethoxylated Hydrophilic Tail + Briteclean-0+Briteclean-1 Briteclean-0+ : Briteclean-1 = 1:1 In 50X aqueous dilution Briteclean-0+ : Briteclean-1 = 1:1 Bulk solution Phase separation
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March 19 2014 CMPUG 2014 San Jose Application in a fab Briteclean-0+ and Briteclean-1 blended 1:1 at a total concentration of 1.0 – 2.0% in aqueous media Slurry applied: in MH837/MH834/MH814 (Cabot) Pad applied: IC1000 (white pad --- Rodel/(Rohm Haas) Sub IV (black pad --- Rodel (Rohm Haas)) Tool platforms Applied: 8" Mirra (Applied Materials); 8" Ebara (Ebara); 8" 6DS-SP(Strausbaugh) Wafer: Cu, Ni/Fe/Co, Low key and Al 2 O 3
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March 19 2014 CMPUG 2014 San Jose Briteclean Products Briteclean – 0+Briteclean - 1Briteclean-ACP Pre/Post Cleaning Process YES Slurry Additives YES Storage/Buffer NO YES Application Need to mix with BC-1 or BC-ACP Need to mix with BC-0+ Alone Concentration 1% - 5% 1% - 4%
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March 19 2014 CMPUG 2014 San Jose Briteclean Application pH 100% BriteClean-1 100% BriteClean-0+ Diluted 50X in DI H 2 O Recommended Usage: Briteclean-0+/Briteclean-1 = 1:1 Diluted to 1%-5% with DI H 2 O
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March 19 2014 CMPUG 2014 San Jose AFM Cu Plated Wafer Roughness and surface residues are reduced BriteClean Mixture Average Roughness(N=3x3): Rms=0.29nm Competitor’s Cleaning Solution Average Roughness(N=3x3): Rms=0.34nm
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SEM Cu Plated Wafer BriteClean Mixture Competitor’s Cleaning Solution
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SEM Cu Plated Wafer March 19 2014 CMPUG 2014 San Jose Slurry only Slurry + Brizon products
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March 19 2014 CMPUG 2014 San Jose BriteClean Cleaning Solution AluminaNiFe Con-1-70-66 Con-2-22-340 Competitor Cleaning Solution AluminaNiFe Con-1190280 Con-21571370 Different Slurry Cleanability BriteClean vs Competitor Particle Count
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March 19 2014 CMPUG 2014 San Jose Particle counts Competitor Cleaning Solution Initial (Pre-) Post Cleaning (Post- Pre) Alumina Tool-14771445968 Tool-289130652174 NiFe Tool-3133528395 Tool-4500845345 BriteClean Cleaning Solution Initial (Pre-) Post Cleaning (Post- Pre) Alumina Tool-12592689 Tool-2692640-52 NiFe Tool-3675123-552 Tool-420778-129
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March 19 2014 CMPUG 2014 San Jose Briteclean Application repeatability
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March 19 2014 CMPUG 2014 San Jose New Developments Briteclean-0+ More effective and efficiency cleaning Now in production in WD Briteclean-Cu Only for Cu plated wafer High pH value >10 Novel agent for particle removal
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March 19 2014 CMPUG 2014 San Jose Summary Briteclean mixture maximizes CMP efficiency Uniformity Particles, metals No recontamination Much improved surface roughness New designed chemistry Surface protection Much easier process Mixture system No need to change processes
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March 19 2014 CMPUG 2014 San Jose Acknowledgement NCCAVS Western Digital Brizon Inc www.brizon.net
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