1. IE 1225 – Intro. To Manufacturing Engineering Fall 2007 Dr. R. Lindeke

2. Engineering Design Process 1 is a series of iterative steps that engineers and designers take to solve a problem. Step 1: Identify the Need or Problem Step 2: Research the Need or Problem Step 3: Develop Possible Solutions Step 4: Select the Best Possible Solution Step 5: Construct a Prototype Step 6: Test and Evaluate the Solutions Step 7: Communicate the Solutions Step 8: Redesign 1 See reference materials: Engineering Design Graphic, J.H. Earle (in library reference section)

3. Engineering Design As an iterative process ED: –a) Starts with an idea – or a customer’s desired solution –b) Starts with a competitor’s product –Leads through may potential solutions –Chooses from among the potential solutions by “Fair” tests –A prototype of the chosen solution(s) is produced for assuring correctness of concept –Design models are finalized, manufactured and introduced –Product Refinement continues the process At each step the process can cycle back!

4. Engineering Graphics The communication tools of Engineering Design Our “drawings” are used to make clear our solutions to: –Customers –Other Designers (who must interface with our ‘parts’) –Manufacturing Engineers –Shop Floor Personnel The purpose of a technical drawing is to DOCUMENT THE DESIGN PORCESS!!!

5. Role of Drawings They are a way to communicate all necessary information about an abstractions  an idea or concept They are a visual representation of a real entity (in 2- or 3-D) such as a machine part, tool, house, etc.

6. Specific Need of a Technical Drawing They must indicate scale of the entity They must indicate dimensions of the Entity (and any applicable tolerable variations from these desired dimensions) They should (must!) conform to well established standards of design (and drafting) as developed by ANSI and ISO

7. Getting Started – In CATIA Start Part Design with a “Blank Sheet” -- Mechanical Design & Part Design

8. After we start: Pick a Logical Name Type it in as “New Part”

9. Tools … Customize … Get the toolbars!

10. Next: Using “Options” in Tools menu, Set up Parameters/Mea sure: Units

11. Set up Grid spacing too – for “Sketcher”

12. Enter “Sketcher” on a Plane! (here XY plane) The “Part Tree” – later is where we do most of our Editing! Notice that in the “Sketcher” the menus and command have changed! The Green Highlighted ICON returns us to the Part Design Environment

13. Add A Rectangle using Pre-defined Profile ICON (rectangle)

14. Exit Sketcher and “pad” the rectangle to 3-D

15. Punch a Hole (in the 3-D part) If we wished to position a Hole in a specific “Constrained” location we could select the highlighted icon before we are satisfied with the hole Special holes can also be built!

16. Manipulating the Design Product Tree If our part is “Dark Gray” then all the editing tools apply to the product tree – not the part! We usually get here by accident – reclick on a vertical link in the Tree to get back to the part editor!

17. Select “Top Face” of part and Re-enter Sketcher Draw Another Rectangle!

18. Exit Sketcher and Pad Rectangle to 40 mm

19. Lets move the Hole to the Center of the Big Rectangle Double Click Hole Sketch in Product Tree Double Click Constraints Icon (orange) Click Left Edge/Hold Shift/Click Rt. Edge; Click Top/Shift/Click Bottom Click Asterisk/Shift/Click L. Edge Click Asterisk/Shift/Top Edge

20. Set Proper Offsets --- Set for both Vertical and Horizontal Offsets

21. Set Views with Icon

22. Or Multi-Views: In multi-view this compass will move the part in current frame In single view it maneuvers the part just like the icons or mouse!

23. Always Use Save Management – then Safe As!