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PCB issues requirements & procurement MMM Würzburg, 30/01/2014J. Wotschack1
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Requirements PCB WG (R. de Oliveira, P. Iengo, G. Maccarrone, F. Jeanneau, V. Polychronakos, M. Iodice) met for the 1 st time on 5 Dec 2013 Discussed first draft of Specification Document Agreed on test orders in industry for glueing of Kapton foil and pillar deposition Next meeting scheduled: 18 Feb The specifications will include some items relevant for detector construction Precision on positioning holes Precision on outer PCB dimensions (cutting) PCB planarity (thickness variations) MMM Würzburg, 30/01/2014J. Wotschack2
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Proposal for board segmentation I 1 1023 1025 (1) 2047 (1023) 2049 (1) 3072 (1024) Strip counting Two missing strips: Strip# 1024 and 2048 Connection to electronics PCB 6: last strip not connected PCB 7: last strip not connected PCB 8: all strips connected What to do with not connected strips on the electronics side? Example: 3-board eta-strip panel PCB 6 PCB 7 PCB 8 Alignment holes 200+ µm MMM meeting, 22/01/2014G. Sekhniaidze/ J. Wotschack3
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Procurement Split orders into different contracts PCB material (2–3 providers?) PCB patterning (2–3 companies) Resistive-strip foils (Japan: in-kind contribution) Glueing (2–3 industries) Pillar making (2–3 companies, could be the same as PCB patterning) Board layout CERN (G. Sekhniaidze + R. de Oliveira) MMM Würzburg, 30/01/2014J. Wotschack4
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Timeline Test phase Glueing and pillar deposition test under way (CEA, INFN, BNL) expect to be done in March 2014 Module-0 Need all PCB types (32 board types = 24 PCBs layouts, some with two boards/PCB) – 4 (?) boards/type Typical cost: 2000 CHF/PCB = 200 kCHF (?) Smaller number of boards will not change the costs considerably How to finance the production? Drawings: CERN, to be finalized in April Orders to (?) Eltos, Elvia, Triangle Lab in May 2014 PCB delivery ≥August 2014 MMM Würzburg, 30/01/2014J. Wotschack5
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Timeline for mass production Volume: 1.8 MCHF Need to go through CERN purchasing procedure even if orders are split into several contracts Estimated duration: 4–6 months to contracts Schedule Start tendering process in June/July 2014, need (almost) final drawings Contracts must be signed in November First completed boards expected in Feb 2015 (?) Split orders into three batches: SM1+LM1 (512), LM2 (512), SM2 (512) MMM Würzburg, 30/01/2014J. Wotschack6
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Conclusions Time is short Need to freeze layout and PCB production scheme very soon for Module-0 Very little time between Module-0 PCB reception and final orders (tendering) Final drawings not later than June/July 2014, Module-0 drawings in March/April Contracts must be signed in November 2014 MMM Würzburg, 30/01/2014J. Wotschack7
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