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Efficient, Pure and Simple
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enerVIEW.com: Using ActiveView for Internet-Based Remote Process Management Efficient, Pure and Simple Kevin Hann Director of Control Systems
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Efficient, Pure and Simple Topics n Clean Dry Air, Inc. – Compressed Air Solutions n Need for Remote Process Management n Why PI ? Why ActiveView ? n Partnership with Omicron n COMSYS Architecture enerVIEW.com enerVIEW.com n Future Enhancements
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Efficient, Pure and Simple Compressed Air - Who Cares? n It is expensive!!!! u 30% of Ford’s Electric Bill u 40% of Xerox’s Electric Bill n In the first year of operation, compressors consume more in power than their total capital cost. n The DOE estimates that plant air compressors consume 30 billion kWH in the US annually, of which 12 billion KWH are wasted. n Compressed air is a difficult utility to manage.
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Efficient, Pure and Simple The Clean Dry Air Concept n Deliver Compressed Air not Air Compressors! u Install modular, pre-engineered compressed air stations at the customer’s facility. u Using specialized technicians to manage plants remotely, leveraging compressed air expertise over many plants.
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The Clean Dry Air Concept
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Efficient, Pure and Simple The Clean Dry Air Concept n Deliver a complete, engineered solution for obtaining and managing this costly utility. u Use a suite of products and services developed by CDA to focus on compressed air. u Drive down the total cost of compressed air while increasing the reliability.
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ProductsandServicesProductsandServices
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Efficient, Pure and Simple The Internet Strategy
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Efficient, Pure and Simple Need for Remote Process Management n Delivery of energy use and other high level data to customers. n Ability to aggregate energy and plant data across multiple facilities. n Delivery of operating data to Clean Dry Air personnel at various locations.
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Efficient, Pure and Simple Requirements for Remote Process Management n Must be Internet-based for connection to multiple customer and CDA locations. n Need the fastest data delivery possible using the thinnest client. n Real-time data automatically updated. (No manual refresh required). n Customer data must be secure. n Use as much standard and open technology as possible.
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Efficient, Pure and Simple Why PI ? Why ActiveView ? n Considered traditional relational databases. u Concern with database size/data retrieval time. n PI designed for analog data. Provided very efficient storage and fast retrieval. n ActiveView offered a solution that was tightly integrated with PI and easily adaptable for many different plant locations and configurations.
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Efficient, Pure and Simple Partnership with Omicron Entered into a agreement with Omicron (Philadelphia, PA) to develop enerVIEW.com Entered into a agreement with Omicron (Philadelphia, PA) to develop enerVIEW.com OMICRON CONSULTING OMICRON A Company of the PBR Consulting Group
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Efficient, Pure and Simple Partnership with Omicron n Omicron’s Strengths u Process Monitoring Specialty Practice u PI Application Experience u ProcessBook/ActiveView Expertise u Broad Information Technology Expertise Including: F Hardware/Software F Networking F Web Site and Internet Technologies
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Efficient, Pure and Simple enerVIEW.com COMSYS CENTRY PCS ™ MOMCenter Machine Operation Monitoring Center Architecture Overview CENTRY CLC ™
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Efficient, Pure and Simple Architecture (Plant) CENTRY CLC (Compressor Level Controller) CENTRY CLC (Compressor Level Controller) u PLC-based Compressor Controller CENTRY PCS (Plant Control System) CENTRY PCS (Plant Control System) u On-site Industrial PC Communications Interface to Clean Dry Air MOMCenter Communications Interface to Clean Dry Air MOMCenter u Standard or Leased Phone Line u Virtual Private Network (VPN) via the Internet u Private Network, such as Frame Relay
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Efficient, Pure and Simple Architecture ( MOMCenter ) n Communications Servers n Database Servers n Web Servers n Monitoring Workstations n Communications to the Internet u T1 Line
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Efficient, Pure and Simple Architecture DetailCommunication Servers Servers DatabaseServers Ethernet Customer PC Accessing enerVIEW.com The Internet WebServers Direct Dial, VPN or Private Network CENTRY PCS COMSYS LocalPlants Firewall MonitoringWorkstations CDA MOMCENTER
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Efficient, Pure and Simple Data Flow COMSYS Air Station Sensors & Control Devices CENTRY CLC CENTRY PCS PI Interface CommunicationServices MOM Center Web Server PI Database CommunicationServices MonitoringWorkstations EnerVIEW User Web Browser ActiveView
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Efficient, Pure and Simple enerVIEW.com n Browser-based remote access to process data. n Delivers “real-time” process data to the desktop. n Based on ActiveView ActiveX control. n Interfaces to PI database. n Users screens customized to their specific plants. n Users can look at multiple plant or individual unit energy/process information. n Both trend and graphical screens.
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Efficient, Pure and Simple enerVIEW.com
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Efficient, Pure and Simple enerVIEW.com
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Efficient, Pure and Simple enerVIEW.com DEMO
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Efficient, Pure and Simple Future Enhancements n EnerVIEW Enhancements u User Management of Passwords u User Configuration of Trends u Numerical Data Downloads u Automatically-Generated Custom Reports n ActiveView Enhancements u Browser Independence u Thinner Client u Integrated Security with NT u Generic Screens with Aliasing u Connectivity Issues
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Efficient, Pure and Simple Future Enhancements n More Universal Broadband Customer Connections u Faster Downloads of ActiveView Control u Faster Downloads of Trends and Graphics n Faster Communications to Plants u Live Video of Air Station u Infrared Mapping of Equipment u Acoustic Signature of Machinery
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Efficient, Pure and Simple Contacts n Clean Dry Air, Inc. (www.CleanDryAir.com) u Kevin Hann, Director of Control Systems F KRHann@CleanDryAir.com KRHann@CleanDryAir.com F (716) 214-5362 n Omicron (www.Omicron.com) u John Matranga, Chief Technology Officer F JMatranga@Omicron.com JMatranga@Omicron.com F (215) 854-3485
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Efficient, Pure and Simple
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