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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P CWA Conference April 2010 NIST MEP Saving Local Jobs Through Proactive Business Retention and Layoff Aversion Mark Troppe, NIST MEP mtroppe@nist.gov Cheryl Slobodian, CMTC slobodia@cmtc.com mtroppe@nist.govslobodia@cmtc.com
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P NIST MEP CWA Conference April 2010 The Opportunity MEP -- Workforce system collaboration Wide range of issues faced by at-risk companies requires wide range of expertise Specific expertise brought by different partners in the “early warning” frameworks described earlier
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P Warning Signs Financial problems Quality problems Supply Chain issues (both directions) Market issues Ownership problems Disinvestment Declining sales and/or declining employment Mismanagement Duplicate capacity Management instability Business “climate” complaints Changes in land use Inadequate research and development Changes in management behavior Removal of equipment Cash crunch/irrational cutbacks Unusual bargaining positions Unidentified visitors and/or cosmetic improvements Decreased utility use NIST MEP CWA Conference April 2010
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P States With a Track Record Oklahoma, Missouri, Pennsylvania, New York, Michigan, Indiana California - EDD Information Notice WSIN09-47 (3/2/10) - “…the wide range of lay-off aversion options available through rapid response…” - Includes “consultation with at risk businesses to explore refocusing or retooling a company to serve new markets…” - “…Establishing contracts with business intermediaries…to conduct prefeasibility studies and implement business intervention strategies…” NIST MEP CWA Conference April 2010
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P NIST MEP CWA Conference April 2010 Missouri--The Business Retention Team Composition - WIB staff (i.e., designated BRC) - Local economic development representatives - Community/technical college representatives - MEP staff - Local utility company representative - Other interested organization reps (business associations, Chambers, SBDCs, etc.)
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P Layoff Aversion Missouri Layoff Aversion Results (two regions) NIST MEP 6 CWA Conference April 2010 Year 200720082009Total # of companies engaged 29251569 Jobs retained76169126371 Jobs created478669202 Sales Increases $ 3,454,000 $ 27,973,112 $ 10,825,000 $ 42,252,112 Sales Retained $ 7,208,000 $ 14,321,000 $ 3,855,000 $ 25,384,000 Cost Savings $ 8,371,392 $ 22,595,212 $ 10,257,659 $ 41,224,263 Investments $ 1,770,200 $ 3,182,715 $ 1,753,535 $ 6,706,450 Impact as reported by clients on surveys at the end of the project - estimated or anticipated.
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P NIST MEP 7 CWA Conference April 2010 VISION MEP is a catalyst for strengthening American manufacturing – accelerating its ongoing transformation into a more efficient and powerful engine of innovation driving economic growth and job creation. VISION MEP is a catalyst for strengthening American manufacturing – accelerating its ongoing transformation into a more efficient and powerful engine of innovation driving economic growth and job creation. M ISSION To act as a strategic advisor to promote business growth and connect manufacturers to public and private resources essential for increased competitiveness and profitability. M ISSION To act as a strategic advisor to promote business growth and connect manufacturers to public and private resources essential for increased competitiveness and profitability.
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P NIST MEP 8 CWA Conference April 2010 The MEP Program in Short... Program started in 1988, 1+ center in all 50 states by 1996 59 centers with over 440 field locations - System wide, Non-Federal staff is over 1,550 - Contracting with over 2,300 third party service providers Partnership Model – Federal/State/Industry MEP System budget ~ $300M - 1/3 Federal, 2/3 State and Industry (fees for services) Address “market failures” (access to information, technical expertise and cost). NAPA Study in 2003 reconfirmed. Emphasis on performance – program and center – impact of center services on client firms.
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P NIST MEP 9 CWA Conference April 2010 Focus on meeting manufacturer’s short term needs, but in context of overall company strategy MEP Center areas of common strength -Engineering Services for products and processes -Growth Services – new or expanded market opportunities -Lean Manufacturing -Quality Systems -Environmental Services -Workforce Development Reach nearly 33,000 manufacturing firms and complete over 10,000 projects per year* *Based on FY2009 MEP Center reported performance data. What MEP Does
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P NIST MEP 10 CWA Conference April 2010 Client Impacts Resulting from MEP Services FY2008 New Sales$3.6 Billion Retained Sales$5.5 Billion Capital Investment$1.7 Billion Cost Savings$1.4 Billion Jobs Created and Retained52,948
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P NIST MEP CWA Conference April 2010 Benefits Preventive measures to promote economic health for businesses, employees and communities Stabilize operations then connect to growth opportunities (i.e., JOB CREATION) Proactive approach improves business perception of workforce and economic development Forges new mutually beneficial economic/workforce development relationships Leverages complementary core competencies
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P Two MEP Centers Serve the State Northern Cal Manex – Southern Cal CMTC NIST MEP CWA Conference April 2010 California has nearly 45,000 small manufacturers, more than TX & NY combined MEP Centers in every state, 2 in California Mission to serve small manufacturers Partnering is critical California manufacturers are being hit hard – 28% of jobs lost since 2001 (543,000) CMTC Southern California Approx 31,000 Small Manufacturers MANEX Northern California Approx 14,000 Small Manufacturers
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P CMTC – WIB Manufacturing Sector Initiatives 7- step Plan for Lay-off Aversion & Business Assistance Services NIST MEP CWA Conference April 2010 CMTC & WIB Partners utilizing 7 step plan 1.Well defined program requirements and regional partnerships 2.Joint awareness and outreach to manufacturing sector 3.Discovery meetings utilizing Business Scan™ and Early Warning Checklist review for business viability 4.Custom business assessment to identify needed assistance 5.Gain customer commitment to job retention & agree to scope of services/implementation 6.Customized on-site lay-off aversion training & implementation 7.Independent 3 rd party survey for satisfaction, impact & jobs
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P Current WIB Funded Partnerships with Manufacturing Sector Focus NIST MEP CWA Conference April 2010
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P Orange County WIB Layoff Aversion – Business Assistance Cosmotronic Printed Circuit Board Manufacturer in Irvine CA Employs 82 and 15 are currently at risk of layoff due to turbulent economy, eroding customer base and increasing off-shore competition Declining sales from $12.9m in 2008 to 2010 forecast of $9.4m Business assistance: Lean manufacturing implementation from order processing through manufacturing and shipping to increase operational efficiency, reduce production costs and retain workforce Project started late March 2010 and company forecasts retention of the 15 employees based on implementation plan and forecasted outcomes NIST MEP CWA Conference April 2010
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P Verdugo WIB Layoff Aversion – Business Assistance Center Point Manufacturing Company Since1966 precision machining components used in a variety of applications for Aerospace & Defense Employs 23 and all 23 are currently at risk of layoff due to potential loss of key clients Allied Signal, Raytheon, L3 Without implementation of an AS9100 Quality system they will not qualify as a supplier Business assistance: Quality system implementation and development of AS9100 quality process with workforce Project start date April 2010 and company certification for AS9100 targeted for July 2010 meeting customer requirements and retention of business. NIST MEP CWA Conference April 2010
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M A N U F A C T U R I N G E X T E N S I O N P A R T N E R S H I P Questions & Contact Information Manufacturing Lay-off Aversion Services NIST MEP CWA Conference April 2010 Questions? Contact: Brent Meyers (Northern California)Cheryl Slobodian (Southern California) Manex CMTC Toll Free: 1-877-33-MANEXToll Free: 1-800-300-CMTC Phone: 925-807-5100Phone: 310-263-3017 bmeyers@manexconsulting.comslobodia@cmtc.com bmeyers@manexconsulting.comslobodia@cmtc.com
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