1. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 1 www.ihtpk.com SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION Air Pollution Dr. Naeem-uz-Zaman eeengrs@yahoo.com

2. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 2 www.ihtpk.com Contents 1.Air Pollution: Definition 2.Sources of Air Pollution 3.Particulate Matters (Sources, Impact, Pakistan Scenario) 4.Gaseous Pollution (Sources, Impact, Pakistan Scenario) I.Oxides of Sulfur II.Oxides of Nitrogen III.Carbon Mono Oxide IV.Hydrogen Sulfide V.Volatile Hydro Carbons

3. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 3 www.ihtpk.com Air Pollution: Definition Air pollution may be defined as any atmospheric condition in which certain substances are present in such circumstances that they can produce undesirable effects on man and his environment. – Most of these substances are naturally present in the atmosphere in low concentrations and may be harmless.

4. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 4 www.ihtpk.com

5. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 5 www.ihtpk.com Sources of Air Pollution 1.Particulate Matter 2.Oxides of Sulfur (SO X ) 3.Oxides of Nitrogen (NO X ) 4.Carbon Monoxide (CO) 5.Volatile Organic Compounds (VOCs)

6. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 6 www.ihtpk.com Particulate Matter Particulates, alternatively referred to as particulate matter (PM) or fine particles, are tiny subdivisions of solid or liquid matter suspended in a gas or liquid. In contrast, aerosol refers to particles and the gas together.

7. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 7 www.ihtpk.com NEQS for Particulate Matter mg/m 3 Boiler and Furnaces – Oil Fired300 – Coal Fired500 – Cement Kilns300 Grinding Crushing Clinker Coolers and Related Processes, Metallurgical Processes, Converters, Blast Furnaces and Cupolas:500

8. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 8 www.ihtpk.com Smog Due to Particulate Matter in Tehran

9. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 9 www.ihtpk.com Natural Particular Matter Dust – Agricultural Originate PM – Volcanic Emissions Manmade Particulate Matter Dust  Stone Crushers  Stone Grinding  Cement Mills

10. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 10 www.ihtpk.com Manmade Particulate Matter Fossil Fuels – Coal Combustion – Furnace Oil – Rice Husk – Exhaust of IC Engines Chemical Processing of Minerals Cotton Ginning Leather Buffing

11. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 11 www.ihtpk.com Impact of PM PM is basically inert chemical and does not enter the cell metabolism as such. The particulates that pass through the respiratory system, enter the lung and get deposited. This reduces the oxygen transfer capacity of the lungs. This leads to asthma, lung cancer, cardiovascular issues and premature death

12. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 12 www.ihtpk.com Removal Technologies Cyclone Separators Fabric Filters Water Scrubbers Electrostatic Precipitators

13. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 13 www.ihtpk.com Cyclone Separators &Fabric Filters

14. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 14 www.ihtpk.com Water Scrubber

15. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 15 www.ihtpk.com Electrostatic Precipitators

16. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 16 www.ihtpk.com Oxides of Sulfur (SO X ) Sources – Burning of Sulfur Fossil Fuel Combustion Sulfuric Acid Manufacturing Paper Manufacturing Processing of Sulfide Minerals

17. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 17 www.ihtpk.com Emission Factor of SO X NEQS – Sulfur Oxide, Sulfurous Acid/ Sulfuric Acid Plant: 5,000 mg/m 3 – Other Plants Except Power Plants Operating on gas and Oil: 1,700 mg/m 3

18. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 18 www.ihtpk.com Impacts Acid Rain Respiratory Diseases Damage to Vegetation

19. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 19 www.ihtpk.com Removal – Absorption in Lime – Absorption in Sodium Sulfite – Process Change: Single Stage to Multiple Stage Oxidation

20. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 20 www.ihtpk.com Oxides of Nitrogen(NO X ) Forms – N 2 O, NO, NO 2 Sources – High Temperature Fossil Fuel Burning – Nitric Acid Plants

21. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 21 www.ihtpk.com NEQS – Nitric Acid Manufacturing Units: 3,000 mg/m 3 – Other Plants Except Power Plants Operating on Gas or Oil: 3,000 mg/m 3 – Gas Fired Plants: 400 mg/m 3 – Oil Fired: 600 mg/m 3 – Coal Fired: 1,200 mg/m 3

22. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 22 www.ihtpk.com Mitigation – Adsorption in Alkaline Liquids – Catalytic Reduction – Efficient Burner Design

23. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 23 www.ihtpk.com Catalytic Reduction

24. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 24 www.ihtpk.com Impacts Photochemical Smog Ozone Layer Depletion Toxic by Inhalation

25. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 25 www.ihtpk.com Carbon Mono Oxide Sources: Incomplete Combustion of Fossil Fuel 1.Forest Burning 2.Automobile Exhaust 3.Inefficient Combustion Systems in Industries NEQS: 800 ppm Impact: Lethal Gas Case of Pak Arab Fertilizer Startup

26. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 26 www.ihtpk.com Hydrogen Sulfide Sources: – Fermentation of Municipal Sewer – Gas and Oil Wells NEQS – 10 ppm

27. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 27 www.ihtpk.com Impacts – Lethal Gas – Every year a number of deaths are reported due to poisoning by H 2 S – H 2 S attacks Copper and Brass Mitigation: – Proper venting of covered sewers

28. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 28 www.ihtpk.com Volatile Hydro Carbons (VOC) Sources – IC Engines – Chemical Manufacturing Plants

29. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 29 www.ihtpk.com Mitigation – Process Change – Incineration, most refineries use flare s to burn VOC – Absorption in activated carbon and recovery of VOCs – Dissolution of low boiling point solvents in high boiling point solvents, Recovery of Hexane by vegetable oils in edible oil plants. – Water washing of flue gases

30. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 30 www.ihtpk.com Absorption in Activated Carbon and Recovery of VOCs

31. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 31 www.ihtpk.com Impact – 56 VOCs have been indentified as carcinogenic. – Headache, weakness, fatigue, irritation, injury of sensitive parts, lung cancer, effect on nervous system

32. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 32 www.ihtpk.com ENERCON Initiative ENERCON initiated two programs of air pollution mitigation via energy conservation: – Boiler Combustion Tune Up Program – Motor Vehicle Tune Up Program

33. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 33 www.ihtpk.com Sources of Air Pollution in Pakistan Particulate Matter 1.Wind Blown Dust 2.Cement Mills 3.Stone Crushing Plants 4.Rice Husk/ Coal Fired Boilers 5.Cotton Ginning 6.Exhaust of IC Engines SOx1.Furnace Oil Based Power Plants 2.Sulfuric Acid Manufacturing Plants 3.Paper Mills using Sulfite Process NOx1.Motor Vehicle Emissions 2.Nitric Acid Manufacturing Plants CO1.Inefficient Combustion Systems H2S1.Municipal Sewers 2.Crude Oil Production and Processing VOC1.Motor Vehicle Emissions 2.Crude Oil Processing Plants

34. SCI-Pak Sustainable and Cleaner production in the manufacturing industries of Pakistan FUNDED BY THE EUROPEAN COMMISSION 34 www.ihtpk.com Thank You