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Published byGilbert Palmer Modified over 9 years ago
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Implementing Ultrasonic Testing In a World Class Brewery
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Anheuser-Busch 14 Breweries Started 1852 Quality Product Profitably Manufactured
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Predictive Technologies 4 years ago Dan Durbin, Corporate Operations Engineering Vision to improve maintenance practices Dan Durbin, Engineer Corporate Operations Anheuser-Busch Companies
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Focus Limited Initial Technologies to –Vibration Analysis –Oil Analysis –Infrared Thermography –Ultrasonic Inspection
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Where to Start? Develop Policies, Best Practices and Standards Develop In-House Training Establish Metric and Track Results
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Hurdles Utilities Pays for Compressed Air Packaging and Brewing Use the Air Challenge: Get Buy-in at the Brewery Level
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Solution Quarterly Scorecard Leak Reduction is a Corporate Program Compliance is Tracked on Scorecard Improvement is Awarded Thru Bonus
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Documentation All Breweries Surveyed During Shutdown Developed Project Papers for Leak Detector Purchase Purchase 17 SDT 170 Leak Detectors Project ROI < 12 months
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Challenge Met Program in Full Implementation Has Support to VP Level Frequency is Driven by Data In House CBT Developed and Mandatory
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Implementation Guidelines
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Separate Brewery by line or cost center Generate Repetitive Work Order Perform Ultrasonic Scan Document Potential Savings
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Implementation Guidelines Determine Cause of Air Loss –Design Issue –Actual Leak
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Implementation Guidelines Design Issue –Notify Reliability Mgr –Determine Cost Effectiveness to Re-design Yes –Notify Corporate Liaison of Re-design No –Stop
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Implementation Guidelines Air Loss is a Leak –Can Leak be Repaired Now? No –Generate Work Order –Schedule Repair Yes –Repair Leak
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Implementation Guidelines Verify that Leak is Repaired Re-assessment and Follow-up
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Conclusions and Summaries Objective –Lower Cost of Maintenance & Production Reduce demand for Air and Steam Reduced waste of CO2 Future Implementations –Condition Monitoring –Condition Based Lubrication
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Final Tip It is often noted that “finding a leak never saved a dime” and no truer words can be spoken on the subject of ultrasonic compressed air leak detection. As satisfying as it may be to spend 8 hours identifying 100’s of compressed air leaks, there is no payback in wrapping a yellow ribbon around a leaking pipe fitting. “It has to be fixed to save”
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Contact Us More Information? Contact: SDT North America 1-800-667-5325 Toll Free USA/Canada (905) 349-2020 International www.sdtnorthamerica.com info@sdtnorthamerica.com
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