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Food Chem Aggregate Metal Transportation

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Presentation on theme: "Food Chem Aggregate Metal Transportation"— Presentation transcript:

1 Food Chem Aggregate Metal Transportation

2 Why use TE with IND780? Custom communication protocols
Direct database connectivity Customer specific procedures or to lead the user step by step to complete a job Special graphic capability (Line graph, scatter plot, charting files, images) Custom I/O control with TE ladder logic

3 Application: Custom Formulation
Segment Foods IND780 Application: Custom Formulation Sub-Segment: Meats Production Area: Formulation Line for sausages and bologna Equipment: IND780, TaskExpert, 2 platforms, Bar code printer Description: Production order is read from BAAN. Recipes are batch processed. The meats are weighed in vats and the ingredients in pallets. A ticket is generated, which stays with the product during the process for traceability. Production reports are generated in real time. Communication & programmability IP69K Interface to 2 scales Integration to BAAN, Flexibility of integration with existing Traceability, Equipment wash down / regulations

4 Application: Checkweighing
Segment Food IND780 Application: Checkweighing Sub-Segment: Bulk Foods Production Area: Shipping Equipment: IND780, TE, Cell kits, Light pole Description: Software TE, Verification of packaged weight of finished product. Number of packages with storage of individual weights. Control and inspection of products in shipping Transfer of process data to a SQL database. Weight verification of finished product Tracking and traceability in shipping

5 Application: Continuous weighing of bulk sugar
Segment Foods IND780 Application: Continuous weighing of bulk sugar Sub-Segment: Bulk foods Production Area: Molasses Equipment: IND780, TaskExpert, I/Os Description: Bulkweigher for molasses, control of volume statistics for comparison, data sent to a PC via Ethernet. Custom software, easy data manipulation, traceability, statistical reports. Fast automatic control of gates and valves. TaskExpert software, Database I/O , IP69K 5

6 Application: Process Control
Segment Foods IND780 Application: Process Control Sub-Segment: Agriculture industry Production area: Cut vegetables (broccoli) Equipment: IND780, TaskExpert, water resistant QWERTY keyboard, Wildcat, Wireless connectivity Description: Each operator cuts broccoli and classifies it in 3 categories (first, second, bad). After filling the basket worker goes to scale to record: product type, operator, net weight and time. This goes to a PC and the worker is paid according to the % of completed work. Additionally yields are measured. Productivity increased by 16% (more than 60 tons/day). Ease of operation, less errors, less training On-Line communication with ERP system. IP69K with industrial housing Graphical screen Ethernet

7 Application: Receiving and process control
Segmento Alimentos Segment Foods IND780 Application: Receiving and process control Sub-Segment: Agriculture Industry Production Area: Post Harvest Equipment: IND780, TaskExpert, cabinet, rail scale Description: Receive bananas from different parts of the plantation cut by different teams. Parameters such as quality, size, number, diameter, etc, as well as color, cut date, location and team. This is sent to a central computer to control shipping, and report on total production and yield. Teams are paid based on the information. Digital I/O Graphic LCD, TaskExpert software IP69K Easy operation and reduced errors. Easy data manipulation with Dbase and reports. Weather resistant equipment. Reduced maintenance cost.

8 Application: Shipping of finished product batches
Segment Foods IND780 Application: Shipping of finished product batches Sub-Segment: Bulk foods Production Area: Shipping Equipment: IND780, Zebra printer Description: Checks the weight of batches of finished product (Flour), identified with a bar code reader. Ticket is printed and data is sent to a central server with a SQL database. Better control of shipping process Direct connection to SQL database Fewer mistakes in data input Quicker process IND780TE with SQL Database Data input by bar code reader 8

9 Application: Receiving & Material Transfer
Segment Foods IND780 Application: Receiving & Material Transfer Sub-Segment: Shrimp Production Area: Material transfer Equipment: IND780, bench scale, PC keyboard resistant to water, TaskExpert Description: Receiving shrimp with 4 different production areas. Product is weighed and the following is entered: ID, size, batch, destination, Gross/Tare/Net weigh, origin, date and time, operator. The screen shows specific options for the operator to enter data. Data is sent in real time to a SQL server. Hygienic regulations Traceability, central SQL database connection Easy operation, less training, reduces errors IP69K Programmable/ Ethernet port Graphical LCD display

10 Application: Formulation
Segmento Chemical IND780 Application: Formulation Sub-Segment: Pharma Production Area: Formulation Equipment: IND780, TaskExpert, KB32S, PBA430, external keyboard, USB, LX300 Epson printer Description: Formulation system (software TaskExpert) and interaction with clients database, connection to two platforms, IP69K, hygenic design, traceability Customer specific software, complies with GMP TaskExpert software, multiple platforms, Minweigh, Easy to learn and can be used in harsh environments. Guided messages and errors 10

11 Application: Formulation
Segment Chemical IND 780 Application: Formulation Sub-Segment: Specialty chemicals Production area: Fabrication Equipment: 3 IND780s mounted in panels with I/O and 3 platforms. Description: Automatic control of the formulation process. Formula is entered from a PC and data is sent to one or more of the three IND780s depending on the formula. Discrete I/O, Ethernet Direct communication of the database to the customers server. Efficient and exact control of the formulation Faster production Better control of traceability

12 Application: Automated vehicle weighing
Segment Aggregates IND780 Application: Automated vehicle weighing Sub-Segment: Cement Production Area: Receiving bulk raw materials Equipment: IND780, TE, vehicle scale 7560, PowerCell MTX Description: Software TE, two vehicle scales 7560 unattended operation. Sends data to custom software on a server via a Wireless connection. Measures productivity at the extraction site for aggregates. Automatic weighing of vehicles and control of logistics. Monitoring and traceability of raw materials.

13 Application: Shipping and receiving of parts
Segment Metal parts IND780 Application: Shipping and receiving of parts Sub-Segment: Steel Production area: Receiving and Shipping Equipment: IND780, TaskExpert, Bar code reader, printer, platforms Description: Weighing and ticket printing. The customer receives and ships products. Information about what products to ship is sent to the IND780 via Ethernet. The parts are identified with a barcode read by the IND780, weight is checked, a ticket is printed and results sent back to the central computer. Custom software and communication interface IND780 analog interface Stock control Traceability Better shipping control Automatic document generation

14 Application: Automatic vehicle weighing
Segment Transportation IND780 Application: Automatic vehicle weighing Sub-Segment: Ports Production area: Container weight Equipos: IND780, TaskExpert, vehicle scale 7560 (3 scales) Description: The IND780 is connected to a server in real time communicating directly with the central SQL database. Records the shipping vessel, number of containers, container tare, product, shipping company. It also offers weighing services to 3rd parties with a different process programmed in the software. Task Expert programming Connectivity/ Ethernet port Quantity of fields exceeded the capacity of the IND310. Direct connection to the SQL database in the customer’s server.

15 Summary: IND780 with TE can be used for high value customer specific applications Database/ERP connectivity (especially direct SQL connections) Traceability Productivity and yield analysis Custom screens lead the user through the process to reduce production errors

16 Questions? Please contact:
- IND780 Product Manager - Task Expert training & support


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