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Carpet to Coats: Reducing Waste & Helping Humanity Tom Norris, Al Renner, Edward Taylor 1
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Agenda Abstract: Al Company Profile: Edward Developing TBL Framework: Edward Sustainability Deployment: Tom Outcomes & Impacts: Al Ongoing Sustainability Practices: Edward Challenges & Opportunities: Tom Local & National Impact: Al Audit Instrument:Tom Income Statement: Edward Balance Sheet: Tom 2
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Abstract Non-profit organization Nylon coats from recycled carpet 5.9 billion lbs carpet discarded 2009 96% in landfills; 4% recycled Markets – charities, govt. agencies, retail Addresses TBL – Planet, People, Profit Start Up Cost $ 3 million 80/20 plan for start up capital 3
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Company Profile Location Building specifications and cost 6 Business processes Key elements of manufacturing process 4
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Developing TBL Framework The three founders of Carpet to Coats strongly believe that the true purpose of business extends beyond just making a profit established five functional priorities: – (1) to receive the carpet recycler’s raw materials – (2) to make durable and functional coats – (3) to distribute the final product to various retailers and non-profit organizations – (4) to increase the number of domestic carpet donators – (5) to solicit contributions from public and private investors who want support our business 5
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Sustainability Deployment Each department will be assigned a liaison responsibility for SMS initiatives (includes outsourced services) Ensure a minimal impact to the environment during all processes Improve internal and external social conditions Bring economic growth to our supplier and the surrounding community 6
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SMS Environmental 7
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SMS Social 8
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SMS Economic Implementing the Environmental and Social aspects will also bring Economic benefit such as: – Employee retention and recruiting Reduces training costs & increase productivity. Passionate employees – Reduced costs of shipping – Increased job opportunities 9
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SMS Action Plan 10
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SMS Action Plan (Cont) 11
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SMS Action Plan (Cont) 12
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Outcomes & Impacts Operations Personnel Management – Carpet donation on site encourages recycling – Diverting 600,000 lbs of carpet from landfill/year – Package Flow Tech for delivery routes Personnel Management – Lost work time reduced 20% via health & safety – Communicate sustainability commitment to employees – Environmentally friendly admin processes 13
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Outcomes & Impacts Supplier – Shaw’s Evergreen Nylon Recycling – Evergreen carpet reclamation program – CARE awards for recycling innovation – Has reclaimed 300 million pounds of post- consumer carpet since 2006 Stakeholders – CARE effort has three interlinked goals – Charity customers improve People aspect of TBL 14
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Ongoing Sustainability Practices Integration into business processes Integration into compensation and performance management Employee buy-in 15
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Challenges & Opportunities Increased costs upfront & additional costs to maintain sustainability. – Managers examining the workflow for operations Training. – SMS team – Employees must understand our SMS policy, – SMS audit team 16
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Challenges & Opportunities Employees must be convinced that it is a worthwhile strategy. – Employees must embrace the culture of sustainability Consumer’s preference – Some customers may wonder if the coat is free of undesired material. – consumers tend to view sustainable products high in ethicality, but may think the product lacks the performance of normal produced goods 17
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Challenges & Opportunities Ahead of any possible environmental legislation passed here or internationally. – Reduced disruptions to business Partnership with Shaw's Evergreen Nylon Recycling will give a strong foundation to implement our own sustainability program. – Their example and experience will certainly give us some key insights for implementing sustainability in the manufacturing industry. 18
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Challenges & Opportunities Our community used carpet recovery site – Surrounding businesses can donate their used carpet at our location instead of the landfill. – Financially beneficial for them as they can possibly avoid landfill fees. Marketing ability. – Our SMS could enable us to increase sales to federal, state, and/or city services that have a green purchasing initiative. – Retailers that have green conscience customers. 19
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Local & National Impact Sustainability - Labor & Human Rights – HR policies provide labor rights per United Nations – Clean safe working conditions – Competitive wages & benefits/incentives Sustainability – Environmental Principles – 1 st priority is environmental aspect of TBL – Intergenerational equity via reducing carpet waste stream – Managing economic growth to be green 20
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Audit Instrument 21
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Audit Instrument (Cont.) 22
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Audit Instrument (Cont.) 23
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Audit Instrument (Cont.) 24
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Questions? 29
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