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Microchip Fabrication A Practical Guide to Semiconductor Processing 半導體製程 材料科學與工程研究所 張翼 教授
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Chapter 1 The Semiconductor Industry
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Figure 1.1 Eniac statistics. (Foundations of Computector Technology, J. G. Giarratano, Howard W. Sams & Co., Indianapolis, Ind., 1983) (First electronic computer,1947)
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Figure 1.2 Vacuum tube Vacuum tube (better radiation hardening) → Transistor NCTU is the first University to use transistor in student Lab. →
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Figure 1.3 The first transistor. Bell Labs John Bardeen, Walter Brattin, William Shockley 1956 Nobel Prize (Physicist) Si-Ge, bandgap increase, low terminal noise
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Figure 1.4 Solid-state discrete devices. active device: transistors & diodes passive element: capacitors & resistors Discrete device account for 12% sale in 1998
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Figure 1.5 Kilby integrated circuit from his notebook (Courtesy of Texas Instruments.) In 1959, TI developed first IC. (Jack Kilby)
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Figure 1.6 Horni “ teardrop ” transistor. Planar Technology
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Figure 1.7 Growth of Dram Density (After Campbell, The Science of Engineering and Microelectronics fabrication, Oxford Press.) First demo, Bell Labs First production, NEC
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Figure 1.8 IC integration table.
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Figure 1.9 Decreasing image feature size. (After Wolf and Tauber, “ Silicon Processing for the VSLI Era. ” ) 2000, 0.18µm, TSMC 2012, 0.005µm
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Figure 1.10 Effect of processing larger die on larger wafers. wafer size → 12 inch (1B USD to build) ULSI chip size> 0.5 inch each side # whole die in a wafer : 40 → Need to decrease contamination use class 1 clean room
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Figure 1.11 Relative size of airborne particles and wafer dimensions. class 1 1 Particle/ft 3 Particle size < 0.1 µ m
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Figure 1.12 Cross section of typical planarized two-level metal VLI structure showing range of via depths after planarization. (Courtesy of Solid State Technology) Use multilayer interconnect level to increase traffic
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Figure 1.13 Wafer fabrication (and electrical test).
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Figure 1.14 Price of chips per bit of memory. Moore’s law (1965): Doubling of transistors in the ICs every couple of years 1971 2250 1982 120,000 1993 3,100,000 2000 42,000,000
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Figure 1.15 Semiconductor chip uses. (Courtesy In-Stat-1995 SEMI ISS seminary) original driving force: military demand
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Figure 1.16 Semiconductor and vehicle parts growth (Courtesy Semiconductor Industry Association) → semiconductor → motor vehicle parts
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Figure 1.17 Future DRAM capacity. (Source: Business Week, July, 1994)
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Figure 1.18 Growth of semiconductor industry-capital spending (Courtesy of Semiconductor Industry Association) → semiconductors
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Figure 1.18 Wafer Fabrication Vertical Integration IDM:Integrated Device Manufacturer-include IC design and manufacture Fab Fabless company Foundry Captive: produce in house for their own use Merchant supplier: sell to the open market
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Figure 1.19 Stages of semiconductor manufacturing.
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Figure 1.20 Conversion of silicon dioxide to semiconductor grade silicon.
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Figure 1.21 Crystal growth and wafer preparation.
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Figure 1.22 Wafer fabrication (and electrical test)
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Figure 1.23 Packaging stage. Packaging technology becomes important as CPU speed approaching 1 Gb / Sec
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Figure 1.24 P-N and N-P junctions.
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Figure 1.25 Basics of silicon planar processing.
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Figure 1.26 Double diffused bipolar transistor formed in epitaxial layer.
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Figure 1.27 DRAM growth design rule and number of process steps. (SEMI 1995 ISS Conference)
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