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October 2007SERFILCO® Europe Ltd FILTRATION AND PURIFICATION SYSTEMS TO MINIMISE OCCUPATIONAL EXPOSURE TO NICKEL SALTS IMF/NIDI CONFERENCE OCTOBER 4 TH 2007 Huw Williams – SERFILCO® Europe Ltd
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October 2007SERFILCO® Europe Ltd Prevents roughness Extends life of solutions As a pre-treatment to reverse osmosis, coalescing and carbon FILTRATION
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October 2007SERFILCO® Europe Ltd PURIFICATION Removes organic impurities Provides for uniform ductility
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October 2007SERFILCO® Europe Ltd FACTORS WHICH EFFECT THE CHOICE OF A FILTRATION SYSTEM Size of tanks Type of solution Degree of clarity required Initial cost Cost to operate Flow rate Compatibility to temperature and concentrations In-tank vs. Out-of-tank Type and amount of solids to be removed between servicing Versatility to meet changing requirements
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October 2007SERFILCO® Europe Ltd TYPE OF SOLIDS Gritty Sand-like usually found in an acid solution will build up a cake or thickness which can remain porous to allow for additional flow through. Slimey Usually found in an alkaline bath. String- like gels tend to blind a surface media prematurely.
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October 2007SERFILCO® Europe Ltd WHERE DO TROUBLESOME SOLIDS COME FROM? Drag in Anodes Water Airborne Sources Chemical Break-down
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October 2007SERFILCO® Europe Ltd FILTER SYSTEMS Pressurised Filtration Suction Filtration Gravity Filtration
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October 2007SERFILCO® Europe Ltd FILTER SYSTEMS FOR NICKEL Cartridge – Wound, Spun, Pleated Paper Disc Bag Permanent Media
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October 2007SERFILCO® Europe Ltd TYPICAL CARTRIDGE SYTEMS
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October 2007SERFILCO® Europe Ltd AUTOMATIC BACKWASH PERMANENT MEDIA FILTRATION SYSTEMS 11 - 16m3/hr
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October 2007SERFILCO® Europe Ltd AUTOMATIC BACKWASH PERMANENT MEDIA FILTRATION SYSTEMS 34 - 72m 3 /hr
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October 2007SERFILCO® Europe Ltd FILTER VESSEL
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October 2007SERFILCO® Europe Ltd FILTER VESSEL
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October 2007SERFILCO® Europe Ltd SEQUENCE OF OPERATION FILTRATION Blowdown #1 - air purge solution back to tank Backwash Blowdown #2 - air purge water to effluent FILTRATION
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October 2007SERFILCO® Europe Ltd NORMAL OPERATION
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October 2007SERFILCO® Europe Ltd PRE-BACKWASH BLOWDOWN
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October 2007SERFILCO® Europe Ltd BACKWASH TO WASTE TREATMENT
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October 2007SERFILCO® Europe Ltd POST BACKWASH BLOWDOWN
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October 2007SERFILCO® Europe Ltd FLOW RATE PERFORMANCE OF DIFFERENT TYPES OF FILTER SYSTEMS
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October 2007SERFILCO® Europe Ltd AUTOMATIC BACKWASH PERMANENT MEDIA Possible Disadvantages Higher Initial Cost than Most Advantages Zero Media costs - Buying/Disposal Zero Labour Cost for Servicing Low Sludge Formation No Separate Drummed Waste Zero solution loss Application Specific Media Optional Carbon Chamber
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October 2007SERFILCO® Europe Ltd
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October 2007SERFILCO® Europe Ltd
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October 2007SERFILCO® Europe Ltd MEDIA The chemical and physical properties are important. The media must be hard, not smooth, and free of soluble particles. Chemical content is less than 0.0001% of the following:- Arsenic, Cadmium, Chromium, Cyanide, Copper, Nickel, Lead, Zinc and Mercury.
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October 2007SERFILCO® Europe Ltd MEDIA DESCRIPTIONU.S. MESHAPPROVALS Sand – 45 -.55 mm 40-30 AWWA 100-89 SPECS Gravel – 1/4" x 1/8" (#3) 6-3 medium AWWA 100-89 SPECS
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October 2007SERFILCO® Europe Ltd MEDIA Acid Solubility (AWWA B100-89) - 5% max Specific Gravity (AWWA B100-89)- 2.62% min Porosity (ASTM C30/37)- 38.35% Loss of Ignition (AFC Handbook) 0.69% Hour Absorption 0.48% Dry Unit Weight (PFC) 100.00 lbs/of
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October 2007SERFILCO® Europe Ltd BY-PASS CARBON PURIFICATION More adsorptive surface area than powdered carbon. Chambers are separate to the filter system and permit intermittent or continuous, controllable carbon purification. Only Filtered solution is treated.
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October 2007SERFILCO® Europe Ltd BY-PASS CARBON PURIFICATION Reduces brightener and solution costs when compared to continuous or batch powdered carbon slurry treatments. Large savings compared to Carbon cartridges.
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October 2007SERFILCO® Europe Ltd CARBON CHAMBER 1, 3 OR 7 CANISTERS 3 MICRON TRAP FILTER CLEAN AND EASY UP TO 21 Kg IN 1 CHAMBER
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October 2007SERFILCO® Europe Ltd Schematic of Automatic Filter with Mobile By-pass Carbon chamber installed
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October 2007SERFILCO® Europe Ltd IN CONCLUSION USING AN AUTOMATIC, PERMANENT MEDIA FILTRATION SYSTEM COUPLED WITH A MOBILE CARBON CHAMBER ON NICKEL PLATING SOLUTIONS:- Reduces operator exposure to nickel salts Reduces down time and filtration costs Produces crystal clear electrolytes by maintaining a high average flow rate Reduces roughness and improves quality Provides for uniform Ductility Provides for the most cost effective and user friendly organic removal
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