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Avon Plastic Products, Inc. Company Overview Manufacturing Facilities: Rochester Hills, MI Established 1978 ISO 9001-2008 Registered TS 16949 compliant.

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Presentation on theme: "Avon Plastic Products, Inc. Company Overview Manufacturing Facilities: Rochester Hills, MI Established 1978 ISO 9001-2008 Registered TS 16949 compliant."— Presentation transcript:

1 Avon Plastic Products, Inc. Company Overview Manufacturing Facilities: Rochester Hills, MI Established 1978 ISO 9001-2008 Registered TS 16949 compliant 40 Employees 15 Injection Molding Machines: - 75 ~ 1100 ton $5 Million Annual Sales

2 Avon’s Major Customers  Magna  Irvin Automotive / Takata  Lear  General filters  Flex-N-Gate  General Motors  Kern- Liebers  Link Technologies  Hi-Lex  Dura Automotive

3 Primary Resin Systems Avon processes 2 Million Lbs. of resin annually:

4 Core Products  Automotive Black plastic components (Exterior / Engine ) Interior components (molded in color) Insert molded with metal and plastic components ( Exterior / Interior ) Dunnage ( Packaging related components )  Consumer Filter components Flower Pots Packaging components

5 Door Sealing Systems Window Garnishes Glass Run Channels

6

7 Shift Boots

8 Insert Molding of Flexible PVC

9 Security Shades

10 Headliner and Visor Trim

11 Visor cores and Clam Shells

12 Center Console Components

13

14 Core Processes  INJECTION MOLDING  INSERT MOLDING  WORK CELL CAPABILITIES SONIC WELDING HOT MELT ADHESION COMPONENT ASSEMBLY ROBOTIC EXTRACTION

15 Sonic Welding

16 Robotic Extraction

17 Lean Corporation Avon’s Secret To Low Cost Production: KAN-BAN (MIN / MAX) POKE-YOKE QUICK CHANGEOVER TPM STANDARDIZED SET-UPS VISUAL FACTORY WASTE ELIMINATION Zero Debt

18 AVON’S CORPORATE MISSION Be committed: To our customers, employees, & communities. To continuous improvement in every aspect of our business through our quality programs. To be profitable by implementing Lean Manufacturing methods.


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