1. UNCLASSIFIED Trends in Pulp&Paper Automation Antti Kaunonen Senior Vice President, Technology and Business Development, Metso Automation Professor, Tampere University of Technology 9.40-10.20 AUTOMATION AND CONTROL INSTITUTE TAMPERE UNIVERSITY OF TECHNOLOGY

2. © Metso Corporation 2 UNCLASSIFIED Date16.3.2004 Trends in Pulp&Paper Automation Overview of presentation Introduction Technology push vs Market pull Market pull Technology push Summary

3. © Metso Corporation 3 UNCLASSIFIED Date16.3.2004 Key points of the presentation Embedded P&P solutions through integration of process, machinery and automation knowhow Technology push from general ICT (Information and Communication Technology) extremely strong Lifecycle management view important

4. UNCLASSIFIED Introduction

5. © Metso Corporation 5 UNCLASSIFIED Date16.3.2004 Paper Consumption Million t/a - 1950195519601965197019751980198519901995 0 10 20 30 40 Newsprint Printing and Writing Papers Expansion of Internet/WWW PCs MiniComputers Radio,TV Cinema Laser Printers CD-ROMs Mainframe Computers ColourTV CableTV VCR SatelliteTV 20002004F Digi TV Paper Consumption and Electronic Media in Western Europe

6. © Metso Corporation 6 UNCLASSIFIED Date16.3.2004 World Consumption of Papermaking Fibre 1980-2015 Source: Jaakko Pöyry Consulting today 140 Mt/a

7. UNCLASSIFIED Technology Push vs. Market Pull

8. © Metso Corporation 8 UNCLASSIFIED Date16.3.2004 Some emerging technologies Utilization of 3D environment and simulations in RTD, engineering and learning Biotechnology Micro machines, micro sensors and nanotechnology Digital printing Wireless internet based process automation Sheet metal structures Laser cutting Laser welding

9. © Metso Corporation 9 UNCLASSIFIED Date16.3.2004 Process management tomorrow Technology Push - Embedded process management through integrating process, machinery and automation knowhow - IT and automation networks merge into one network - Smart sensors and actuators with condition monitoring capabilities - Best experts always close to you through remote diagnostics - Mobile user interface provides freedom - Internet+Wireless=Internet everywhere Market Pull - Minimize operational costs - Maximized return on assets through lifecycle management - Focus on core competencies - IT and automation as a competitive tool to streamline processes - Eco-efficiency There always needs to be a market demand and justification to use technology as a tool to implement applications that provide the return on investment required by normal business practice.

10. UNCLASSIFIED Market pull

11. © Metso Corporation 11 UNCLASSIFIED Date16.3.2004 Customers’ value generating processes: process performance of a paper making line depends on what you do or don’t Performance Management Predictive Maintenance No Maintenance Corrective Maintenance Preventive Maintenance Start-up Continuous production Process performance

12. CONFIDENTIAL Technology push

13. © Metso Corporation 13 UNCLASSIFIED Date16.3.2004 Maintenance Index Time Actions required Performance Index Time Acceptable level Best in industry A B C D X Y Z A C B D From information to knowledge Remote Service Center Technology target Intelligent Machines & Processes with Remote Service Capabilities

14. UNCLASSIFIED Embedded process management through integrating process, machinery and automation knowhow

15. © Metso Corporation 15 UNCLASSIFIED Date16.3.2004 Embedded process management through integrating process, machinery and automation knowhow Machine Building Knowhow Process Knowhow Automation Knowhow

16. © Metso Corporation 16 CONFIDENTIAL Date16.3.2004 Distruptive or emerging technologies from automation technology point of view General ICT development rules Consumer driven hardware technology development dominates - PC and other commercial hardware - Hardware to be seen predominantly as a resource and not as a major potential to make money Defacto standards rule the world - Ethernet replaces fieldbuses (except for EXi environments) Importance of software - Software architecture is really the future automation application architecture Safety and Security coming more into picture 2004 “control in a box” “next to control room” “control in a shoebox”” “next to machine” “inside machine” - embedded control “control in a pillbox” “inside device” - assimilated control “control in a chip”

17. © Metso Corporation 17 UNCLASSIFIED Date16.3.2004 Embedded IO For Intelligent Actuators IEC 61131-3 programmable fast control and logic

18. UNCLASSIFIED IT and automation networks merge into one network

19. © Metso Corporation 19 UNCLASSIFIED Date16.3.2004 Enabling Technologies - Maturing Standards

20. © Metso Corporation 20 CONFIDENTIAL 16.3.2004 Proposed ICT Architecture Automation or Production LAN Customer FireWall Office LAN Integration Architecture Site Hub Solution Automation System Asset Management MES ERP FINANCE HR Automation LAN is a separated local area network which can keep the production running even in major security problems at Office LAN. Condition Monitoring Corporate EAI CRM Lab Solution CMMS Info Solution Partner network Metso Solution Suite

21. UNCLASSIFIED Smart sensors and actuators with condition monitoring capabilities

22. © Metso Corporation 22 UNCLASSIFIED Date16.3.2004 Intelligent Control Valve Contactless position sensor - no wear Protected from environment - dirt, water, vibration, electromagnetic…. Simplified construction means easy, low cost maintenance - quarter turn, pneumatic actuator Rugged material - metal seats, special coatings Electronics can be updated - follow the latest technology (e.g. FF, Profibus PA)

23. © Metso Corporation 23 UNCLASSIFIED Date16.3.2004 Field Browser™ warns and alerts on-line mobile ALERT! e-mail Internet / Intranet

24. © Metso Corporation 24 UNCLASSIFIED Date16.3.2004 Fast moisture measurement IQInsight fast moisture measurement Embedded design Enables MD/CD resolution - Disturbance detection - Fast controls Embedded design Time (min)CD position (cm) % Moisture Conventional Scanner MD cycle clearly seen Time (min) IQInsight CD position (cm) % Moisture A confusing picture MD and CD resolution

25. UNCLASSIFIED Best experts always close to you through remote diagnostics

26. © Metso Corporation 26 UNCLASSIFIED Date16.3.2004 Best experts always close to you Remote service through networks Metso Automation Tampere, Finland Paperboard Industries Toronto, Canada

27. UNCLASSIFIED Mobile user interface provides freedom

28. © Metso Corporation 28 UNCLASSIFIED Date16.3.2004 Wearable computers

29. © Metso Corporation 29 UNCLASSIFIED Date16.3.2004 Wireless user interface

30. UNCLASSIFIED Summary

31. © Metso Corporation 31 UNCLASSIFIED Date16.3.2004 Securing the Skills for the New Millennium Summary Embedded P&P solutions through integration of process, machinery and automation knowhow Technology push from general ICT (Information and Communication Technology) extremely strong Lifecycle management view important