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SUDS future projects from sugar cane. Alcohol distillery Sugar refinery.

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Presentation on theme: "SUDS future projects from sugar cane. Alcohol distillery Sugar refinery."— Presentation transcript:

1 SUDS future projects from sugar cane. Alcohol distillery Sugar refinery

2 Proposed Alcohol Distillery ALL YEAR ROUND OPERATION Anhydrous alcohol for blending with Gasoline. Anhydrous alcohol for blending with Gasoline. Initial capacity of 45,000 l/d of AA all year round from Final Molasses.[15 Mil litres /yr] Initial capacity of 45,000 l/d of AA all year round from Final Molasses.[15 Mil litres /yr] Possibility to double capacity in future by using ‘rich molasses’ as compared to final molasses. Possibility to double capacity in future by using ‘rich molasses’ as compared to final molasses. Vinasse concentration and possibility to blend for production of liquid fertilisers. Vinasse concentration and possibility to blend for production of liquid fertilisers.

3 Proposed Sugar Refinery ALL YEAR ROUND OPERATION Refined sugar for export to European market. Refined sugar for export to European market. 600 t/d of refined sugar operating 300 days per day. 600 t/d of refined sugar operating 300 days per day. Off crop production, from VLC/PWS produced during crop and stocked [65,000 ts] for off crop refinery production. Off crop production, from VLC/PWS produced during crop and stocked [65,000 ts] for off crop refinery production.

4 SAV425 - P.W.S Production for Refined Sugar Production Juice Sulphitation Export / Storage Outside Factory Site?? 50% Export/Storage Inter Crop (± 135 days) 50% “Rich Mol” >40 App. Purity 300 t / day “Rich Mol” >40 App. Purity 300 t / day P.W.S (± 200 ICUMSA) 1100 t/day P.W.S (± 200 ICUMSA) 1100 t/day Cane 10, 000 tc / day (± 165 days) Cane 10, 000 tc / day (± 165 days) Syrup Clarification 3 Massecuite Boiling Alcohol Distillery Sugar Storage 70,000 t Capacity Sugar re-melted to 65 Brix ± 600T/day Granulated Sugar refinery >600T/day Bagging Granulated Sugar refinery >600T/day Bagging Sugar Dryer & load in 1 Ton Bags Granulated Sugar Refinery 600T/day Export Quality Bagging?? Granulated Sugar Refinery 600T/day Export Quality Bagging?? Re-melt to 65 Brix “Rich Mol”

5 WHITE SUGAR STORAGE 1 TON BAGS SUGAR STORE SUGAR REFINERY [From PWS / VLC sugar]. P.W.S sugar during crop Refined sugar production Year round for export.

6 REFINERY PROCESS (AGTEC Proposal) (Granulated Refined Sugar) P.W.S < 250 ICUMSA Alcohol Distillery Sugar Dryer / Cooler for Storage / Bagging Sugar Dryer / Cooler for Storage / Bagging BAGGING / PACKING 600T/day Before 100 strikes Sugar Boiling In-Boiling process Granulated Sugar <45 ICUMSA Export Quality Granulated Sugar <45 ICUMSA Export Quality Batch Centrifugals Fine Liquor Phosphoric acid + flocculent Sugar Re-melter +/- 65 Brix Re-melt Floatation Clarifier Filtration D.S.F P.W.S Rich Molasses Rich Molasses Sugar Boiling to P.W.S Rich Sugar 2/3% High Colour Rich Sugar 2/3% High Colour

7 ALCOHOL DISTILLERY – Anhydrous Alcohol for Mix to Gasoline FLEGMA ±45% alcohol ±180,000 l /day FLEGMA ±45% alcohol ±180,000 l /day HYDRATED ALCOHOL 93% ±100,000 l /day HYDRATED ALCOHOL 93% ±100,000 l /day Yeast Conditioning Yeast Wort Distillation A-Column Distillation B-Column Distillation C-Column Cyclohexane Distillation D-Column Cyclo-Hexane Regeneration From Mill: Rich Molasses >40 App. Pty ±300 t/day ±230,000 l/day From Mill: Rich Molasses >40 App. Pty ±300 t/day ±230,000 l/day Yeast Separation For Recycling Decantation or Centrifuges WINE +/-8% Alcohol WINE +/-8% Alcohol Fermentation to wine (±8% alcohol) Continuous or Batch WINE For Distillation WINE For Distillation VINASSE ±12% Alcohol Vol / Vol VINASSE ±12% Alcohol Vol / Vol HYD ALCOHOL STORAGE For Intercrop- For dehydration off crop ) Dilution to ±20 Brix ±1,000,000 l /day ANHYDROUS ALCOHOL >99.5% ±45,000 l/day ANHYDROUS ALCOHOL >99.5% ±45,000 l/day WATER ALCOHOL STORAGE Vinasse Concentration to 35 Bx - 65/Bx depending on Use VINASSE OUT VINASSE OUT

8 Alcohol Distillery [Brasil]

9 THANK YOU


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