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Making Biorefineries Competitive: PRO.E.SA TM The only sugar platform available today Guido Ghisolfi June 8, 2012
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Commercial-scale cellulosic ethanol plant, Q3 2012: 20 million gallons, Crescentino (13 to start) Cellulosic costs less No subsidies required Three points that will change the industry:
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$3B per year #2 producer of PET Engineering Division Technology for biomass to sugars M&G Group: Biomass Technology & Experience
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2006 – 2008 Scouting of technologies; Generation of key inventions; Proof of UNIT OPERATION in the labs. 2009 – 2010 Pilot plant construction & start up (June 2009); Pilot plant operation and data gathering; Test of plant flexibility using multiple biomasses. 2011 – 2012 Crescentino unit; Technology licensing. PRO.E.SA TM Technology Step by Step
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Ready solution for industrial production of 2G Ethanol PRO.E.SA TM Technology BIOMASS C 5 Sugar C 6 Sugar Fermentation YEAST ETHANOL LIGNIN Separation ( Energy Generation) A Total Project Solution based on: 1.Agronomy: Field experimentation and best energy crops identified and characterized; 2.Biomass Pre-Treatment and Viscosity Reduction: Continuous process developed and piloted to produce cost-effective and clean fermentable sugars; 3.Hydrolysis and Fermentation: Unique hybrid SSCF process scheme yielding high ethanol concentrations. PRO.E.SA TM Technology
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Crescentino Plant
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PRO.E.SA TM Technology: From Biomass to Sugar Without use of chemicals; Optimizing C 5 and C 6 sugar extraction; Minimizing the formation of by-products/inhibitors; Using continuous equipment enabling design for large scale plant; Minimizing CAPEX and OPEX.
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The Continuous Pilot Plant: How it operates… Biomass agnostic; No biomass drying / grinding required; Low level of inhibitor (lower then in P.O.C.); No use of chemicals (only steam is added); Reduced enzyme loads; Rapid liquefaction of the solid material; High solid concentration (>40%) in the hydrolysis step.
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Biomass: Our Experience at Pilot Plant PRO.E.SA TM technology is flexible in feedstock supply: possibility to treat worldwide crops; Several biomasses were evaluated and tested as potential feedstock for the PRO.E.SA TM technology: Internal analysis according to Chemtex methods
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Pre-Treatment Section: Biomass Type High feedstock flexibility Energy crops: Arundo donax (giant reed); Miscanthus giganteus; Panicum virgatum (switchgrass). Agricultural and industrial residues: Wheat straw; Rice straw; Sugarcane bagasse. Woody species: Eucalyptus; Poplar, Internal data tests at pilot scale Differences in yield (4 to 5 tons dry biomass/tons EtOH) index mainly depends on feedstock composition; It is possible to reduce the yield variability optimizing the process condition.
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Hydrolysis and Fermentation High solid concentration enzymatic hydrolysis is needed to guarantee the economics of ethanol recovery through distillation Available solution M&G solution
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LCA – Full Scale Projection E100Gasoline CO 2 emissions[g/km]15169 GHG emissions[g CO2 eq /km]27172 - 91% - 84% The lifecycle performances of bioethanol produced through Chemtex technology at a full industrial scale have also been estimated by means of the GREET model; Scale benefits will allow a further improvement of the bioethanol environmental profile.
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Baseline Process Scheme 2G Bioethanol Plant Biomass THOSE INTERMEDIATES REPRESENT A STARTING POINT FOR A NEW GREEN CHEMISTRY BASED ON RENEWBLES PRO.E.SA™ PRO.E.SA™ M&G Lignocellulosic sugar technology C6 Sugars C5 Sugars By-product Lignin TECHNOLOGY IS READY! 2G BIOETHANOL
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How to exploit PRO.E.SA TM Technology …? ETHANOLOGEN ENZYMES PRO.E.SA™ PRO.E.SA™ M&G Lignocellulosic sugar technology We can adapt the composition of the sugar stream to various fermentations: With / without lignin; Higher / lower sugar concentration; Free from inhibitory compounds.
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How to exploit PRO.E.SA TM Technology BUTANOL GREEN DIESEL JET FUEL ETHANOL 1,4 BDO FATTY ALCOHOLS ADIPIC ACID ACETIC ACID PE EG PX THE BIOMASS SUGAR PLATFORM
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