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International Technology Roadmap for Semiconductors 2001

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Presentation on theme: "International Technology Roadmap for Semiconductors 2001"— Presentation transcript:

1 International Technology Roadmap for Semiconductors 2001
Toshitaka Fukushima, Ph.D Fujitsu

2 World Semiconductor Council
Transition of ITRS US Domestic International 1991 Micro Tech 2000 Workshop Report 2001 ITRS 1992NTRS 2000 ITRS Update 1994NTRS 1999 ITRS 1997NTRS 1998 ITRS Update 1998 World Semiconductor Council

3 Mission of ITRS IRC ITWG Technology Needs TWG Potential Solutions
Policy Goal Schedule Coordination among ITWGs Coordination among Associations TWG ESIA Technology Needs Potential Solutions in near & long terms JEITA (STRJ) etc KSIA FEP SIA ITWG Test Design TSIA

4 Scope of ITRS IRC Crosscut ITWGs Focus ITWG Environment Yield
Safety & Health Yield Enhancement Modeling & Simulation Metrology Design Test Front End Processes Interconnect Focus ITWG Lithography Process Integration Assembly & Packaging Factory Integration

5 Composition of ITRS Members
Others (Design / Assembly / Test) ESIA (Europe) 8% Research Inst. / College, Univ./ National lab. / Consortia 4% SIA (US) 38% JEITA (Japan) 27% 22% Device Makers 54% Equipment / Materials Suppliers KSIA (S.Korea) 20% TSIA (Taiwan) 8% 19%

6 Chapters of ITRS 2001 Glossary ORTC
12 ITWGs : Design to Modeling & Simulation - Scope - Difficult Challenges - Technology Requirement - Potential Solutions System Drivers Difficult Challenges Grand Challenges Introduction

7 Technology Node Timing
Development Production 10M Year of Production 1M Volume of Production (Parts/Month) Alpha Tool Beta Tool Production Tool 100K 10K Conf. Papers Top-Runner Company Production Followed by Succeeding Companies within Three Months 1K -24 -12 Months 12 24

8 Technology Node vs. Actual Wafer Production
10 W.P.C. (Total Worldwide Wafer Production Capacity ( Relative Value) Year >0.7 um <0.4 1 Year 2000 >0.8 um <0.18 Technology Node (um) 0.1 ITRS Technology Node 0.01 1995 2000 2005 Sources: 1995 to 1999: SICAS, 2000: Yano Research Institute& SIRIJ Year Year

9 Technology Node 2001 ITRS 1999 ITRS 130 130 100 130 x 0.7 91 90 70 x
(nm) 130 130 100 130 x 0.7 91 90 70 x 90 0.7 64 65 50 x 65 0.7 45 45 35 x 45 0.7 31 32 25 x 32 0.7 22 22

10 Half Pitch Metal Pitch Poly Pitch DRAM MPU/ASIC

11 FEP Grand Challenges Near Term (2001-2007) Long Term (2008-2016)
Gate Stack Capacitor Stack / Trench Source / Drain - Extension Isolation Channel Contacts Wells Starting Material Near Term ( ) Enhancing Performance ■  New Gate Stack and Materials : ● Oxynitride gate dielectric / high performance MOSFETs ● High k gate stack / low operating and low standby power MOSFETs ■  CMOS Integration of New Memory Materials and Processes : ● High k DRAM capacitor ● MIM capacitor structures Long Term ( ) Cost-effective Manufacturing ■  Starting Materials alternate beyond 300 mm : ● Productivity enhancement  ● e.g., 450 mm

12 Interconnect Grand Challenges
Near Term ( ) Enhancing Performance ■ Introduction of New Materials : ● High Conductivity and Low k Dielectric ■  Integration of New Processes and Structures : ● High Complexity Long Term ( ) ■ Identify Solutions which address Global Wiring Scaling: ● Beyond Copper and Low k ● Material Innovation to accelerate Design, Package and Interconnect

13 Assembly & PKG Grand Challenges
Near Term ( ) Cost-effective Manufacturing ■ Coordinated Design Tools and Simulators : ● Mix Signal Co-design and Simulation ● Transient Thermal Analysis Tool ● Thermal Mechanical Analysis Tool ● Electrical Analysis Tool -Power Disturbs -EMI -High Frequency / Current and Lower Voltage Switching Chip Package QFP BGA PGA Printed Wiring Board

14 System Drivers Chapter
1999 ITRS  ■ Major concerns are DRAM, MPU and ASIC though SOC and AMS (analog / mixed-signa) are slightly mentioned  ■ Each devices are assumed to be developed synchronously along the technology node. 2001 ITRS  ■ Instead, the Market demands different Technology / Development Timing depending on the Product Line;  ■Technology Development Trends per Market Segment are analized (1) Portable and Wireless (2) Broadband (3) Internet Switching (4) Mass Storage (5) Consumer (6) Computer (7) Automotive  ■Technology / Development Timing Demands by Market Segment are extracted (a) SOC : Multi-technology, High performance, Low cost, Low power (b) AMS : Low-noise amplifier, Power amplifier, VCO, ADC (c) MPU : high-volume custom

15 Emerging Research Devices Section
1999 ITRS  ■ Beyond CMOS / Novel Devices 2001 ITRS  ■ Technologies to accelerate the performance on the extension of classical Roadmap ・ Non-Classical CMOS   ・ New memory device  ■ New Technology and Concept beyond classical Roadmap ・ New logic device ・ New architecture

16 Emerging Research Technologies Single/Few Electron Memories
Non-Classical CMOS Tr ULTRA-THIN BODY SOI BAND-ENGINEERED Tr VERTICAL Tr Fin FET DOUBLE-GATE Tr <Near Future> Memory Devices n + memory node Engineered barrier Si Gate WORD BIT W R Magnetic RAM ~2004 Phase Change Memory ~2004 DRAM 2002 Nano Floating Gate Memory >2005 Single/Few Electron Memories >2007 Molecular Memories >2010

17 FeRAM Capacitor Structure DRAM FeRAM Planar Stack 3D 64G 512M Plate
Storage Node Ferro. Film FeRAM Plate S. Node S. Node Plug Plug 1M Planar Stack 3D 2000 2005 2010 2015 2020

18 DRAM, MPU/ASIC Half Pitch
1000 DRAM ½ Pitch MPU/ASIC ½ Pitch 2-year Cycle 150nm 2-year Cycle 90nm Technology Node - DRAM Half-Pitch (nm) 100 130nm 3-year Cycle 22nm 10 1995 1998 2001 2004 2007 2010 2013 2016 Year of Production

19 LP-ASIC : 2 years behind to MPU
MPU Gate Length 1000 MPU Printed Gate Length MPU Physical Gate Length LP-ASIC : 2 years behind to MPU 90nm Technology Node - DRAM Half-Pitch (nm) 100 45nm 2-year Cycle 65nm 3-year Cycle (2005 @ITRS’99) 32nm 13nm 9nm 10 1995 1998 2001 2004 2007 2010 2013 2016 Year of Production

20 Gate Dielectrics / EOT nm (High-k)
■ MPU / HP-ASIC in 2007 ■ High-k needs to be introduced for LSTP ASIC in 2005: Ig<1pA/um, EOT=1.8nm

21 Effective Dielectric Constant (Low-k)

22 Lithography 65nm Node (NGL) Resist Mask CD Control
■ Push Optical Lithography to its Limits : 65nm Node   ● Requires very tight Control Resist Mask CD Control ■  Introduction of Next Generation Lithography (NGL)  ●  Requires New Infrastructure  ●  Could’nt reach the Consensus ; in a state of Chaos

23 Lithography Potential Solutions
Node nm KrF(248nm) ArF(193nm) NGL 157nm EUV(13nm) EPL ML2 IPL PEL PXL

24 Design / Test / Assembly & PKG
 ● Design Cost Model added - Rapid Increasement of Design Cost threatens the future ■ Test  ● Reliability Evaluation added - A lot of difficulties pointed out in ITRS99 eliminated by DFT - Development of New Method for acceleration of Potential Defects needed urgently ■ Assembly and Packaging  ●  Scope expanded - MEMS, Optoelectronics, Discrete (Passive Component) - Passive Component embeded PCB

25 FI / YE ■ Factory Integration ● Scope expanded Wafer Mfg. Chip Mfg.
FEOL BEOL Chip Mfg. Probe/Test Singulation Product Mfg. Packaging Test 1999 ITRS 2001 ITRS ■ Yield Enhancement (former Defect Reduction)  ●  Scope expanded Defect Detection and Characterization Yield Learning

26 Summary ■ System Drivers Chapter Technologyn Development Trends per Market Segment are analized Technology / Development Timing Demands by Market Segment are extracted ■ Emerging Research Devices Section Non-Classical CMOS, new memory device, new logic device and new architecture are proposed ■ DRAM half pitch 3-year Cycle Scaling after 2001(90nm in 2004, 65nm in 2007, 32nm in 2010) ■ MPU / ASIC-HP half pitch 2-year Cycle Scaling until 2004, then 3-year Cycle Scaling ■ MPU / ASIC-HP Gate Length 2-year Cycle Scaling until LP-ASIC is 2 years behind to MPU ■ High-k Introduction is needed in 2005 for LSTP-ASIC, in 2007 for MPU / HP-ASIC ■ Low-k: decelerated ■  Push Optical Lithography to its Limits No consensus was reached


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