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2004 ITRS Update ORTC Overview Nodes, Chip Size, Transistors, Capacity, $ Trends Alan Allan/Intel Corp.

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Presentation on theme: "2004 ITRS Update ORTC Overview Nodes, Chip Size, Transistors, Capacity, $ Trends Alan Allan/Intel Corp."— Presentation transcript:

1 2004 ITRS Update ORTC Overview Nodes, Chip Size, Transistors, Capacity, $ Trends Alan Allan/Intel Corp /14/ ITRS Interim Status Review [Presentation Rev Version 5b]

2 2004 (2004 ITRS Exec. Summary and ORTC”) – it’s all about:
Economics + Technology…and Customers, who Buy Products (emulated and mapped to chips) which, though the customers don’t know or appreciate it, need Semiconductor: Nodes Chip Sizes Transistors Capacity $

3 90’s 21st Century Clear Both Economics + Technology Hurdles = Growth
Semiconductor Industry Technology Economics

4 Wanted: CUSTOMERS, who breathe, eat, and live in…..
Materials Semiconductor Equipment Semiconductors Electronic End Equipment Sources: NASA.gov ; SEMI Customer Demand Global & Regional Political & Macro-Economic Environments Ecosystem or Foodchain? …and who BUY, based on varying levels of Purchasing Power, PRODUCTS &

5 Products (As Defined by NEMI PEGs*)
* Product [Need] Emulator Groups

6 Source: ITRS Design TWG
Drivers MPU DSP AMS Memory Network Portable Office SIP/SOC (ITRS) Applications (NEMI) Chips /Fabrics Medical Automotive Defense Architectures A1 A2 A3 A4 Figure 1: Potential mapping approach between NEMI and ITRS roadmaps Source: ITRS Design TWG

7 Nodes

8 Fig 2 Production Ramp-up Model and Technology Node -24 12 24 -12
Volume (Parts/Month) 1K 10K 100K Months -24 1M 10M 100M Alpha Tool 12 24 -12 Development Production Beta First Conf. Papers First Two Companies Reaching Production Volume (Wafers/Month) 2 20 200 2K 20K 200K Source: ITRS - Exec. Summary Fig 2 Fig 2

9 Source: 2003 ITRS - Exec. Summary Table C Technology Node [DRAM] (nm)
hp22 hp32 hp45 hp65 hp90 2018 2016 2015 2013 2012 2010 2009 2007 2006 2004 2003 2002 [Actual] Year of Production hp130 Technology Node [DRAM] (nm) Technology Nodes: Back to 3-year cycle 3-Year Technology Cycle 2-Year Technology Cycle [ actual] Near Term Long Term

10 ITRS 2003: 2003/100(-110nm?) - 2019/16nm: Average 0.5x/2.5years
Source: STRJ, ITRS PIDS ITWG Survey, ca. 2Q03 3-year Node-Cycle 2-year Node-Cycle 2020 ITRS 2003: 2003/100(-110nm?) /16nm: Average 0.5x/2.5years Company A Company B Company C [DRAM Half-Pitch] [DRAM] 03 04

11 ** *** 2003 ITRS Renewal ORTC Table Header/”Targets”:
2003 ITRS Technology Node Header (**Unchanged from 2001/2002 ITRS): Near-Term Long Term Notes hp hp hp hp hp22 DRAM Unchanged * 50* * * * Other ORTC Tracked Technology Trends (optional - use by TWG Tables as needed): Poly Unchanged * 50* * * * NEW Logic M1: UNCHANGED: MPU Pr GL: * 28* * * * MPU Ph GL: * 20* * * * * Not visible in 2001 ITRS due to no annual columns between "Near Term" and "Long Term" column ranges. The 2001 ITRS Long Term columns are retained for continuity of technology nodes. ** DRAM Half-Pitch Nodes unchanged, however cell design factor improvement has been significantly delayed in the 2003 ITRS. Node timing is based on original 2001 ITRS glossary definition of 10Ku/mo manufacturing with Production-Capable Equipment and Materials. *** Note: Logic Half-Pitch (HP) was based on Un-contacted Logic Poly HP in 2001 ITRS. In the 2003 ITRS, Logic “Metal 1” (M1) was added and correlated with IC TWG “Local Wiring” Pitch/2 [120nm/2003, plus a 3-year target cycle trend]. ** ***

12 Chip Sizes

13 6Mu 7Mu 16M 1Bu 64M 128M 256M 512M 1G 4M 1Bu Actual:

14 572mm2 Litho Field Size 286mm2 2 per Field Size 800mm2 Litho Field Size MPU Chip size (mm2) – Historical Trends vs Unchanged ITRS Model* 1000 100 10 CP MPU 140mm2 HP MPU 310mm2 CP Shrink 70mm2 * ITRS Design TWG MPU Transistors/Chip Model: ~2x/Node = x/2yrs from ; then 2x/3yrs from *1999 Leading-Edge .18u CP MPU: 512KB (28Mt [58.3%] x 1.18u2/t = 34mm2) + 20Mt Logic x 5.19u2/t = 104mm2 + 2mm2 OH= 106mm2 = Total 48Mt x ave 2.92u2/t = 140mm2 *1999 Leading- Edge .18u HP MPU: 2MB (113Mt [81.9%] x 1.18u2/t = 135mm2) + 25Mt Logic x u2/t = 130mm2 + 45mm2 OH= 310mm2 = Total 138Mt x ave 2.25u2/t = 310mm2 New: 704mm2 Litho Field Size

15 Transistors

16 [1971-2003 (1e3)^(1/16yrs) = 54% Ave CAGR]
Transistors – VLSI Research May’03 [source: tci030509graphicsSPCL2.xls] [Transistors] [ (1e3)^(1/16yrs) = 54% Ave CAGR]

17 [1971-2019 (1e3)^(1/16yrs) = 54% Ave CAGR]
1949 1952 1955 1958 1961 1964 1967 1946 …In the beginning… Bell Labs ca. 1947 Transistors – VLSI Research May’03 [source: tci030509graphicsSPCL2.xls] 2003 2006 2009 2012 2015 2018 2021 2000 Exa-Transistors (Et) 1e18 Tera-Transistors (Tt) 1e12 Mega-Transistors (Mt) 1e06 Giga-Transistors (Gt) 1e09 Peta-Transistors (Pt) 1e15 Zeta-Xistors (1e21) One-a-Transistor (t) 1e00 Kilo-Transistors (Kt) 1e03 “Moore’s 2x/1yr Integrated Circuit (IC) … TI & Fairchild ca. 1959 “Moore’s 2x/1.5-2yrs ITRS -- Near Term “Moore’s 2x/2yrs ITRS -- Long Term “Moore’s 2x/3yrs [Transistors] 50Pt You are Here! Semico (SIA): Product Units (B) Discrete Analog Other Memory Other Logic SubTotal: SubTotal: MCU MPR DRAM Flash MPU Total: Est. from Semico: 1997 Product Transistors (Pt) Discrete Analog Other Memory Other Logic SubTotal: SubTotal: MCU MPR DRAM Flash MPU Total: [ (1e3)^(1/16yrs) = 54% Ave CAGR]

18 Capacity

19 Fig 3 Technology Node Compared to
Actual Wafer Production Capacity Technology Node Distribution Fig 3 Feature Size (Half Pitch) (mm) Year 1997 1998 1999 2000 2001 2002 2003 2006 2005 Feature Size of Technology 0.01 0.1 1 10 W.P.C >0.7mm mm mm mm <0.16mm mm Source: SICAS** W.P.C.= Total Worldwide Wafer Production Capacity (Relative Value *) * Note: The wafer production capacity data are plotted from the SICAS* 4Q data for each year, except 2Q data for 2003.  The area of each of the production capacity bars corresponds to the relative share of the Total MOS IC production start silicon area for that range of the feature size (y-axis). Data is based upon capacity if fully utilized. <0.4mm <0.3mm <0.2mm 2004 2007 ITRS Technology Node 25% ** Source: Semiconductor Industry Capacity Statistics (SICAS) – collected from worldwide semiconductor manufacturers (estimated >90% of Total MOS Capacity) and published by the Semiconductor Industry Association (SIA), as of July, 2003 Source: ITRS - Exec. Summary Fig 3 hp350 Actual hp90 hp65 hp250 hp180 hp130 3-Yr 2-Yr SIA/SICAS Data: 1-yr delay from ITRS Timing to 25% of MOS IC Capacity 25 %? hp127nm hp180nm hp255nm hp360nm hp510nm hp720nm hp90nm <0.11um F’cast

20 ISMT/IEM [Semico] IC Product Technology Profile
140nm 180nm 255nm 360nm 650nm 690nm 820nm 225nm 770nm 910nm 127nm 90 nm 65 45 290nm 400nm 560nm 460nm * SICAS Most Leading Edge Node Range** = 25-30% of MOS IC Area, Actual ** Examples: “180nm” = 0.22u-0.18u-0.15u; “130nm” = 0.15u-0.13u-0.11u; “90nm” = 107nm-90nm-75nm SICAS Node* >25% of MOS IC Capacity 2003 ITRS hpXX (Actual); PrGl ; PhGL Leading Edge Mfg Roadmap “Node” 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 1.00 0.40 0.10 0.20 OIC: EPROM; Mass Storage; Gate Arrays; Voice and Other; EEPROM; Std Logic; Analog / Linear LEM: DRAM Flash LEL: MPU DSP OLE: Graphics ; Std Cell; PLD; MROM; Chipsets; SRAM; Comm; MCU LEM, LEL L.Edge Average All Leading Edge Other IC Average 04

21 $, Gestalt

22 Macro Overview – GWP, Revenue, Capacity Demand
World Electronics, Semi, Tools, Si Area, #Fabs, Wafer Units vs. GWP ($B) 1.E-03 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04 1.E+05 1958 1960 1962 1964 1966 1968 1970 1972 1974 1976 1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 Bilion Dollars ($B); Silicon Sq.In. (Msi/1e4); #Wafers (w / NPW) (Mu/1e4) Tool Sales ($B) Chip Sales ($B) Electronics Sales ($B) GWP ($B) Silicon Sq. Inches (Msi/1e4) Silicon Wafers (Mu/1e4) Total # Fabs (20Kwspm - #/1e04) Source: VLSIR, April, Sept 2001 History <- -> F'cast 0-1%? 8.26% 29% 47% 4.2% 2.8% 1% 10% 7.5% 6-8%? 7.5-10%? 15.5 % 5-8%? Macro Overview – GWP, Revenue, Capacity Demand Snapshot As of 10/23/02 USA GDP AVE ~3-4% 2010 2020 $ 10% CAGR? 1 Tera-Dollar ‘00 WAS:

23 [VLSIR ca May’03] Past < -- 2002 ‘02 WAS: [~7.5% CAGR]

24 VLSIR History: CAGR ’90-’00 = 6.8% CAGR ’90-’01 = 5.6% Past   Future
Estimate: CAGR ’02-’08 = 5.8% VLSIR History: CAGR ’90-’00 = 6.8% CAGR ’90-’01 = 5.6% Past   Future 10% CAGR 7% -7.5%CAGR

25 $

26 What Can History Teach Us?
7th Wave? $1T Growing to $1T will require a few more “Waves” of emerging Applications, Economies, and Customers! (and, yes, a couple more wafer generations or equivalent productivity improvements!) You Are Here! 6th Wave? Total Semi Revenue 5th Wave? $0.5T 7.5% 10% Portability & Connectivity Wave Multiple Wireless Devices Fuel Cells, Rich Media Total Semi 2003: $166B Source SIA/WSTS Internet Wave Total Semi Revenue Internet Boom, Cell Phones Digital Content Digital Wave Analog Wave TV, VCR Personal Computing 2020 3” / 4 ” 5” / 6 ” 200mm 300mm “450mm” “675mm” Source: Semico Research Corp, May’04

27 Summary ITRS Node timing [DRAM Half-Pitch based] is based on the first two leading-edge companies beginning manufacturing ramp ITRS Nodes [DRAM Half-Pitch based] are forecast to slow from the present 2-year to a 3-year pace after 2003, and slowing design factors are causing density to double only every technology node Leading-edge DRAM Product first production start Chip Sizes are targeted to remain flat at about 140mm2 for affordability, but will shrink further in size To keep chip sizes affordable [ie “flat”], the ITRS target “Moore’s Law” DRAM functionality per chip is slowing from 2x/1.5-2yrs to 2x/2.5-3yrs Leading-edge volume Capacity Demand, as monitored by SICAS, is on the same 2-year pace as the ITRS nodes, with the 130nm technology range (<150nm to >110nm) reaching >25% of MOS IC capacity in 2003

28 Summary (cont.) There appears to be no slowing in the overall demand for transistors, which has averaged over 50% compound growth since the 70’s – a pace which increases demand 1000 times every 16 years To keep the cost per transistor and per bit affordable to end-use applications and consumers, the cost to manufacture transistors inside finished semiconductor devices must decrease at a -29% compound rate The ITRS targets the affordable cost per function reduction target is based on a historical target of -29%, and if this cost reduction can be maintained as demand for total transistors grows at a 53-55% rate, the revenue of the industry could grow at % per year, reaching $1T by from the 1999 level of $145B Of course, growing to $1T will require more emerging “Waves” of demand and a couple more wafer generations or equivalent productivity improvements!

29 2003/2004 ITRS Technology Node Trends
[2004 Update – Unchanged] Figure  ITRS—Half Pitch Trends

30 2003/2004 ITRS Technology Node Trends
[2004 Update – Unchanged] Figure  ITRS—Gate Length Trends

31 Table 1a Product Generations and Chip Size Model Technology Nodes—Near-term Years
[2004 Update – Unchanged] Year of Production 2003 2004 2005 2006 2007 2008 2009 Technology Node hp90 hp65 DRAM ½ Pitch (nm) 100 90 80 70 65 57 50 MPU/ASIC Metal 1 (M1) ½ Pitch (nm) 120 107 95 85 76 67 60 MPU/ASIC ½ Pitch (nm) (Un-contacted Poly) MPU Printed Gate Length (nm) †† 53 45 40 35 32 28 MPU Physical Gate Length (nm) 37 25 22 20 ASIC/Low Operating Power Printed Gate Length (nm) †† 75 ASIC/Low Operating Power Physical Gate Length (nm)

32 Table 1b Product Generations and Chip Size Model Technology Nodes—Long-term Years
[2004 Update – Unchanged] Year of Production 2010 2012 2013 2015 2016 2018 Technology Node hp45 hp32 hp22 DRAM ½ Pitch (nm) 45 35 32 25 22 18 MPU/ASIC Metal 1 (M1) ½ Pitch (nm) 54 42 38 30 27 21 MPU/ASIC ½ Pitch (nm) (Un-contacted Poly) MPU Printed Gate Length (nm) †† 20 14 13 10 MPU Physical Gate Length (nm) 9 7 ASIC/Low Operating Power Printed Gate Length (nm) †† 16 ASIC/Low Operating Power Physical Gate Length (nm) 11

33 ISMT IEM Wafer Generations
Sc. “C” - ITRS 2001 (3/2/3 year) 300mm 530 wo 450mm 360 370 730 133mm 540 wo 200mm 835 89mm 540 wo 133mm 770 200mm 430 wo 300mm 340 745 mm @20Kwspm = 32Bcm2 mm = 6.7Bcm2 =89 equiv 200mm “fabs” mm = 18Bcm2 540 89mm = 8Bcm2 mm = 90Bcm2 mm = 12Bcm2 =71 equiv 300mm Lead-Time to Evaluate Potential Solutions: ~7yrs ahead of 2011-’12 Source: International SEMATECH Industry Economic Model (IEM) Version 3 ca 2001; “High Scenario”; VLSI Research, Inc. xxx = # 20Kwspm Fabs without next Wafer Generations


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