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Company Overview The Process Food Grade Mixed Plastics Mixed Plastics Collection: operator of recycling collection services for 40 local authorities (servicing 2m households) and 65,000 commercial customers Recycling: >700K TPA of commingled recycling capacity with major presence in London, Midlands and North West Reprocessor: 50K TPA upgrading capabilities in plastics Post Industrial Film Recycling & Compounding Food grade HDPE Mixed plastics Introduction: Chris Taylor Biffa Polymers Redcar Biffa has a unique position as major collector, recycler and re-processor of recyclables….
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Company Overview The Process Food Grade Mixed Plastics Mixed Plastics Welcome to Biffa Polymers Number of employees 134 – all based here at Wilton, Redcar Plastics recycling operations Post Industrial Plastics Recycling & Compounding (two lines:12k tonnes per annum) r.HDPE Food grade business (10k tonnes per annum) New mixed plastics recycling facility (20k tonnes per annum) Other services Trading – Chemicals and plastics WESpack – packaging compliance scheme HEALTH AND SAFETY IS AT THE CORE OF EVERYTHING WE DO The business – 2011
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Company Overview The Process Food Grade Mixed Plastics Mixed Plastics Company Overview The Process Food Grade Focus Post Industrial Plastics Recycling & Compounding 2 extrusion lines processing 12K tonnes per annum of different polymer sources into compounds PP PS LDPE HDPE
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Company Overview The ProcessFood Grade Mixed Plastics Post Industrial Plastics Recycling & Compounding: The process Warehousing Input Material Inspection Hand Sort and Preparation Shredding Ferrous Removal - Blending - Extrusion and Filtration Pelletisation Intermediate Storage and Blending Lab Analysis (DSC – IZOD – MFI) Dispatch
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Company Overview The Process Food Grade Mixed Plastics Mixed Plastics Producing c. 10 Kt of food approved rHDPE Company Overview The Process Food Grade Focus Food grade rHDPE Our Food Grade rHDPE plant takes milk bottles from the recycling bin back to new milk bottles. 95% of product reused in UK for food consumer applications Plant accepts source segregated and MRF sorted bottles Taking post-consumer packaging back into food contact use in the UK
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Company Overview The ProcessFood Grade Mixed Plastics Bottle to rHDPE: The process Outside & Main Process Hall Sort, Shred, Select and Wash - 12 Steps 1 Food Grade Hall Optically sort, Internally clean and Pelletise - 3 Steps 2 Laboratory Internal storage, 7 different lab instruction - 2 Steps 3
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Company Overview The Process Food Grade Mixed Plastics Mixed Plastics Mixed Plastics Plant Poorly developed infrastructure for recycling non-bottle packaging in the UK June 2009: WRAP launched Mixed Plastics Capital Competition Biffa Polymers (then Greenstar WES) awarded £1.2m grant Contract with WRAP signed January 2010 Construction completed February 2011 20,000 tonnes per annum input The UK’s first integrated facility for processing mixed plastics post-consumer packaging Manufactures 8 individually sorted high purity regrinds including: PP PE PET HIPS
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Mixed Plastics Company Overview The ProcessFood Grade Keys advantages of the process Flexibility of inputs Can deal with a wide range of contamination and polymers Can take mixed plastic from any MRF and extract value Flexibility of outputs Consistent high purity products suitable for use to make new consumer products We make commodity products from the waste stream - a regrind which has international markets Ability to tune products to customer requirements
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Mixed Plastics Company Overview The ProcessFood Grade Mixed Plastics - Video
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Mixed Plastics Company Overview The ProcessFood Grade The film of the Biffa mixed plastics facility is available at: www.wrap.org.uk/mixedplasticsrecycling http://www.recyclenow.com/ It is also available on You Tube (do a search on mixed plastics) Mixed Plastics - Video
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Company Overview The Process Food Grade Mixed Plastics Mixed Plastics Contact Details Biffa Polymers Limited, WES Building, Plastics Road, Wilton International, Redcar, TS10 4RG Tel – 01642 442080 Email – polymersinfo@biffa.co.uk Website – www.biffa.co.uk Further Information Location - Based on the world famous Wilton International site – Redcar Cleveland
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