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General Overview of the Korean Domestic Agency Procurement Activities K. J. Jung ITER Korea (KODA) National Fusion Research Institute
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 2 II ITER Korea Project I Procurement Activities in KODA
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 3 ITER Korea Project I
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 4 Role of ITER Korea (Korean Domestic Agency) The “ITER Korea (KO-DA)” at National Fusion Research Institute (NFRI) is performing all activities with respect to the ITER Korea Project with full responsibilities as the Domestic Agency of the Republic of Korea. Management of KO procurement activities Delivery of the KO procurement packages Selection and dispatch KO experts to IO Collaboration and coordination activities with IO and other DAs Main Roles :
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 5 Organizational Structure of KODA ITER Organization (IO) Quality Management Department Tokamak Engineering Department Project Planning & Management Department Deputy Director General Systems Engineering Department ITER Council Management Advisor GOVERNMENT (MSIP) ITER Korea Director General NFRI
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 6 KO In-kind Contribution to ITER Project 270.55 kIUA Total (kIUA) : 56.34 KO : 49.82% : 28.07 TF Conductor Total kIUA : 215.01 KO : 20.18% : 43.39 (Complete)
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 7 PackageSigned DatekIUA Value 1.1.P6A.KO.01 TF Conductors’08.05.07 43.39 kIUA 1.5.P1A.KO.01 VV Main Vessel’08.11.19 26.20 kIUA 1.5.P2A.KO.01 VV E/L Ports’08.11.19 55.98 kIUA 2.2.P2A.KO.01 Assembly Tooling’09.08.03 23.01 kIUA 2.7.P1.KO.01 Thermal Shield’10.05.17 26.88 kIUA 4.1.P2.KO.01 AC/DC Converters’11.03.14 46.07 kIUA 5.5.P1.KO.01 Diagnostics’11.06.14 4.49 kIUA 1.6.P1B.KO.01 Blanket Shield Blocks’13.11.21 28.07 kIUA Total254.09 kIUA Total PA TotalSigned PATotal Value (a)Signed Value (b)b / a 108270.55 kIUA254.09 kIUA93.9 % Signed PA KO PA Status
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 8 KODA Contract Awards Procurement Package Item Contract Date Contractor TF Conductor (Complete) Strand 93 ton ’09.03.19 KAT Cabling & Material ’09.01.29 NEXANS Jacket Section ’09.08.12 POSCOSS Jacketing ’11.06.10 ICAS (Italy) Vacuum Vessel Main Vessel Sector 6, Sector 1 ’10.01.15 HHI VV Equatorial & Lower Ports Equatorial Port & Lower Port ’10.01.15 HHI NB Port IWS ’13.07.24 HHI VV Gravity Supports ’14.12.11 WONIL Blanket Shield Block Manufacturing of 1 st Package of Blanket Shield Block ’14.12.31 WONIL Assembly Tooling Design, Manufacture of the tools for Sector Sub-Assembly ’10.03.22 SFA Manufacturing of ITER Sector Sub-Assembly Tools ’10.07.21 WONIL Manufacturing of ITER Sector Assembly Tools ’12.12.27 SFA Thermal Shield Manufacturing of ITER Thermal Shields ’13.02.28 SFA AC/DC Converters ’11.08.12 Dawon sys. & Hyosung
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 9 II Procurement Activities in KODA
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 10 TF Conductors KO TF conductors (20.18 %) consist of 19 rDPs (760 m) and 8 sDPs (415 m). -Production of strands and cablings was completed in 2013 and in May 2014, respectively. -Jacketing was completed at ICAS ( Italy) in November 2014. -All 27 TF conductors were delivered to JADA by the end of Nov. 2014, on schedule. This is the first successful procurement item from KO. Shipping of Conductor to Japan
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 11 Vacuum Vessel (Main Vessel) Manufacturing of Sector #6 (First Sector) is on-going at HHI. Welding of Keys on Upper Segment (PS2) Upper Port Stub R&D for IVC Rail Support 21% of Vacuum Vessel Main Body (Lead Item). * 2 VV sectors including the first delivery item from KODA * Other 7 sectors to be procured by EUDA
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 12 VV Equatorial and Lower Ports 73% of VV ports (Lead Item). * 14 Sets of Equatorial and 9 Sets of Lower Ports * 3 Sets of NB Ports and 9 Sets of VV Supports Manufacturing of Lowe Port Stub Extension is on-going at HHI. Welded Inner Shells Inner shell welding Machining of Port Components LPSE Mock-up
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 13 Thermal Shields Milestones - Final design review (Nov 2011), - Contract award (Feb 2013). - Manufacturing kick-off meeting (4 July 2014) 100% of the t hermal shields from Korea Status - Material procurement is completed. - Manufacturing of VVTS is on-going. (buffing, cutting, bending, etc.) Manufacturing of Prototype is completed. Water-jet cuttingAssembly Completion Manufacturing of VVTS is started.
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 14 Blanket Shield Blocks -Final design activities including hydraulic, thermal and structural analyses are in progress through BIPT. -Fabrication and testing of full scale prototype of SB08 for pre-qualification was successfully completed. -Procurement Arrangement was signed in November 2013. -Contract award for 1 st Package (36 modules) has been completed, and process qualification is on going. 49.82% of Blanket shield blocks Status
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 15 Assembly Tools Status - PDR for the 1 st delivery tools was completed in July 2011. - During 2011~12, 1/5 mock-ups for sector sub-assembly tools were fabricated to verify the design. - FDR of 1 st delivery tools were performed in December 2014. - Manufacturing for 1 st delivery tools is being prepared. 100% of Assembly tools (More than 120 assembly tools) Mock-up Test for the Verification of Tool Design Sub-assembly ToolCentral Column PF6 Align Unit IOIS ToolUPSE Tool
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 16 AC/DC Converters ITER AC/DC converters (TF, CS, VS, CC) and MCS Status □ PA Scope: Design, Fabrication, FAT, Installation, SAT, Technical Support of ITER AC/DC Converters and Master Control System □ Credit: 46.06 kIUA (37%) □ 2010: CDR (June 2010) □ 2011: PA Signature (Mar. 2011), Contract Award (Aug. 2011) □ 2012: PDR (July 2012) □ 2013: FDR-1 Approved (Sept. 2013): CC, VS converters □ 2014: FDR-2 Approved (May 2014): CS, TF converters, MCS □ 2015: Fabrication and FAT: CC, VS, converters Plan □ 2016: Fabrication and FAT: CS, TF converters, MCS □ 2017-2018: Installation □ 2019: SAT, Technical Support
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 17 Tritium Storage & Delivery System (SDS) 81 % of ITER tritium SDS in the Tritium Plant □ R&D Works - SDS getter bed 1:1 mock-up test - SDS unit process feasibility verification test - Tritium inventory calorimetry, He-3 recovery - Fuel cycle modeling □ Major Institutes for R&D - NFRI, KAERI, KHNP CRI, Wolsung TRF □ Key Technology to be developed by KODA - Tritium storage bed design & fabrication - Tritium inventory accountability - Process design and operation DU SDS Process Verification Experiment Concept for He-3 Collection ITER Tritium Plant SDS in B1 Level with Four Fire Sectors DU Bed Development
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 18 Diagnostics □ Preliminary Design and R&D Work - - Upper Port #18 Integration Common manufacturing of upper port generic structure Port integration design of VUV, NAS, Upper VNC in UP#18 - VUV Spectrometer Development Preliminary design of VUV-Edge, VUV-Core, and VUV-Div Proto-type system performance test at KSTAR - - Neutron Activation System Development Preliminary design of NAS Proto-type system performance test at KSTAR Core Survey Divertor Plasma Edge Imaging UPP18 VUV NAS □ Procurement Package - Neutron Activation System (NAS) - VUV Core Survey Spectrometer (VUV-Core) - Divertor VUV Spectrometer (VUV-Divertor) - VUV Edge Imaging Spectrometer (VUV-Edge) - Upper Port Plug #18 & Integration (UPP18) 3.13 % of ITER diagnostics
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 19 Test Blanket Modules To verify the capability of tritium breeding, heat removal and shielding for the Fusion Breeding Blanket. To test the suitability of breeding blanket technology for DEMO in ITER machine Port No.TBM Concept 16 (PM: EU)HCLL (TL: EU)HCPB (TL: EU) 18 (PM: JA)WCCB (TL: JA)HCCR (TL: KO) 2 (PM: CN)HCCB (TL: CN)LLCB (TL: IN) WCCB: Water-cooled Ceramic Breeder (+Beryllium) HCCR: He-cooled Ceramic Reflector (+Beryllium, Graphite) * PM: Port Master, TL: TBM Leader Port Cell #18 Port Cell #2 Port Cell #16 TBM Port Sharing (6 TBM Concepts) □ Status HCCR-TBS TBMA was signed on May 23, 2014. HCCR-TBS PrSR was approved by IO on May 16, 2014. Combined CDRs for KO HCCR-TBS and JA WCCB-TBS was done on Feb. 2-6, 2015. TBS Arrangement was signed in April 2015.
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 20 Announcement of next ISFNT-12
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 21 Home Page : http://www.isfnt-12.orghttp://www.isfnt-12.org Announcement of next ISFNT-12
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IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 22 National Fusion Research Institute
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