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Overall Roadmap Technology Characteristics (ORTC) 2012
Alan Allan Winter Hsinchu Public Conference Rev 4, 12/05/12 Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
2012 ITRS WINTER PUBLIC CONFERENCE Wednesday 5 December – Ambassador Hotel, HsinChu, Taiwan Hosted by the TSIA Jointly Sponsored by ESIA, JEITA, KSIA, SIA, TSIA, and SEMATECH MORNING SESSIONS 8:00-8:45 Registration and Continental Breakfast 8:45-9:00 Opening Remarks & Orientation TSIA Chair and ITRS Chairman Carlos Diaz and Paolo Gargini Regional Greetings by the International Roadmap Committee (IRC) ESIA Bert Huizing JEITA Hidemi Ishiuchi KSIA Paolo Gargini (acting) TSIA Carlos Diaz SIA Alan Allan 9:00 Session 1 Greetings by Europe IRC 9:00-9:15 Overall Roadmap Technology Characteristics 9:15-9:30 More than Moore 9:30-10:00 System Drivers and Design Andrew Kahng 10:00-10:15 Metrology Yaw Obeng 10:15-10:25 Q&A 10:25-10:45 Morning Break Session 2 Greetings by Japan IRC 10:45-11:00 Emerging Research Materials Mike Garner 11:00-11:15 Emerging Research Devices An Chen 11:15-11:30 Interconnect Paul Zimmerman 11:30-11:45 Yield Enhancement Lothar Pfitzner 11:45-11:55 12:00-13:30 Lunch Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
2012 ITRS WINTER PUBLIC CONFERENCE Wednesday 5 December – Ambassador Hotel, HsinChu, Taiwan Hosted by the TSIA Jointly Sponsored by ESIA, JEITA, KSIA, SIA, TSIA, and SEMATECH AFTERNOON SESSIONS Session 3 Greetings by Korea IRC Paolo Gargini (acting) 13:30-13:45 Environment, Safety, and Health Steve Moffat 13:45-14:00 Test & Test Equipment Roger Barth 14:00-14:15 MEMs Michael Gaitan 14:15-14:30 RF and A/MS Technology 14:30-14:40 Q&A 14:40-15:00 Afternoon Break Session 4 Greetings by Taiwan IRC Carlos Diaz 15:00-15:15 Front End Processes Mike Walden 15:15-15:30 Factory Integration Jonathan Chang 15:30-15:45 Assembly and Packaging Bill Bottoms 15:45-16:00 Process Integration, Devices, & Structures Rich Liu 16:00-16:10 Session 5 Greetings by USA IRC Alan Allan (acting) 16:10-16:25 Lithography Tatsuo Chijimatsu 16:25-16:40 Modeling & Simulation Jürgen Lorenz 16:40-16:45 16:45-17:00 Open Discussion and Closing Remarks Paolo Gargini 17:00 Adjourn Hsinchu Public Conference, Rev 4, 12/05/12
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20 Years Of Technology Roadmap
1991. First NTRS workshop TWGs established. First edition of NTRS 1994, Second and third NTRS editions 1998. WSC approves internationalization of NTRS->ITRS with Europe, Japan, Korea and Taiwan participation ITWGs established 3 workshops/year (Europe, US, and Asia) 2012 ITRS underway with 17 ITWGs Hsinchu Public Conference, Rev 4, 12/05/12
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2012 ITRS Meetings Spring Meeting April 23-25.Holland. Summer Meeting
July 8,9. Workshop in Monterey, CA July 12. Presentations within SEMI West Winter Meeting Dec 3-5 Taiwan Dec 3,4. Workshop Dec 5th. Public presentation Hsinchu Public Conference, Rev 4, 12/05/12
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2012 ITRS ITWGs System Drivers Design Test & Test Equipment
Process Integration, Devices, & Structures RF and A/MS Technologies Emerging Research Devices Emerging Research Materials Front End Processes Lithography Interconnect Factory Integration Assembly & Packaging Environment, Safety, & Health Yield Enhancement Metrology Modeling & Simulation MEMs Hsinchu Public Conference, Rev 4, 12/05/12 6
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2012 Update Figure X: Production Ramp-up Model and Technology/Cycle Timing
Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
2012 Update Figure Y: A Typical Technology Production “Ramp” Curve for ERD/ERM Research and PIDS Transfer Timing * including an example for III/V Hi-Mobility Channel Technology Timing Scenario Hsinchu Public Conference, Rev 4, 12/05/12
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2012 Update (from 2011 ITRS): Equiv Scaling & “Node Alignment” vs
2012 Update (from 2011 ITRS): Equiv Scaling & “Node Alignment” vs. ITRS Timing Trends Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
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Logic (MPU and high-performance ASIC) Half Pitch and Gate Length
2011 ITRS Figure 4 Unchanged for 2012 – ORTC Table 1 Graphical Trends – Logic (MPU and high-performance ASIC) Half Pitch and Gate Length Long-Term ’19-’26 16nm 11 Source: ITRS - Executive Summary Fig 4 Hsinchu Public Conference, Rev 4, 12/05/12
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Logic (MPU and high-performance ASIC) Half Pitch and Gate Length
2011 ITRS Figure 4 Unchanged for 2012 – ORTC Table 1 Graphical Trends – Logic (MPU and high-performance ASIC) Half Pitch and Gate Length Long-Term ’19-’26 16nm 12 Source: ITRS - Executive Summary Fig 4 Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
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Updated MPU/DRAM Options
We will narrow options for 22nm hp in 2013. Hsinchu Public Conference, Rev 4, 12/05/12
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Updated Flash Options This table shows the requirements for 2-D flash development. The potential introduction of 3-D flash does not drive lithography. Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
2013 Proposal Figure Z [to replace WAS: 2012 ITRS Fig Z]: A Typical Wafer Generation Pilot Line and Production “Ramp” Curve applied to Forecast Timing Targets of the 450 mm Wafer Generation Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
2013 Proposal Figure Z [to replace WAS: 2012 ITRS Fig Z]: A Typical Wafer Generation Pilot Line and Production “Ramp” Curve applied to Forecast Timing Targets of the 450 mm Wafer Generation Hsinchu Public Conference, Rev 4, 12/05/12
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Hsinchu Public Conference, Rev 4, 12/05/12
2013 Proposal Figure Z [to replace WAS: 2012 ITRS Fig Z]: A Typical Wafer Generation Pilot Line and Production “Ramp” Curve applied to Forecast Timing Targets of the 450 mm Wafer Generation Hsinchu Public Conference, Rev 4, 12/05/12
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Figure 4 The Concept of Moore’s Law and More
More than Moore: Diversification More Moore: Miniaturization Combining SoC and SiP: Higher Value Systems Baseline CMOS: CPU, Memory, Logic Biochips Sensors Actuators [e.g. MEMS] HV Power Analog/RF Passives 130nm 90nm 65nm 45nm 32nm 22nm 16 nm . V Information Processing Digital content System-on-chip (SoC) Beyond CMOS Interacting with people and environment Non-digital content System-in-package (SiP) Source: ITRS - Exec. Summary Fig. 4 Hsinchu Public Conference, Rev 4, 12/05/12
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Figure 4 The Concept of Moore’s Law and More
More than Moore: Diversification More Moore: Miniaturization Combining SoC and SiP: Higher Value Systems Baseline CMOS: CPU, Memory, Logic Biochips Sensors Actuators [e.g. MEMS] HV Power Analog/RF Passives 130nm 90nm 65nm 45nm 32nm 22nm 16 nm . V Information Processing Digital content System-on-chip (SoC) Beyond CMOS Interacting with people and environment Non-digital content System-in-package (SiP) Source: ITRS - Exec. Summary Fig. 4 Hsinchu Public Conference, Rev 4, 12/05/12
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2012 Update ITRS ORTC Technology Trend Summary
Unchanged for 2012: MPU contacted M1 1) 2-year cycle trend through 2013 [27nm (“14nm” node)]; then 3-year trend to 2026 60f2 SRAM 6t cell Design Factor 175f2 Logic Gate 4t Design Factor Proposal Consideration for 2013 ITRS: Extension of 2-year M1 Trend 2) Unchanged for 2012 Tables: MPU Functions/Chip and Chip Size Models Design TWG Model for Chip Size and Density Model trends – tied to technology cycle timing trends and cell design factors ORTC line item OverHead (OH) area model, includes non-active area Unchanged for 2012 Tables: MPU GLpr, GLph – trends “smoothed” by 2011 PIDS modeling* 4) Unchanged for 2012 Tables: Max Chip Frequency trends (reset in 2011 to 3.6Ghz/2010 plus 4% CAGR trend) Unchanged for 2012 Tables: Vdd High Performance, Low operating and standby line items from 2011 PIDS model track “smoothed” gate length changes* *Note: See PIDS tables for 2012 Update to be released at end of 2012 for impact due to acceleration of MugFET and FDSOI “Equivalent Scaling” timing into 2012 Hsinchu Public Conference, Rev 4, 12/05/12
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2012 Update ITRS ORTC Technology Trend Summary (cont.)
Unchanged for 2012 Tables: DRAM contacted M1: One-year M1 acceleration New for 2012: 4f2 one-year delay to 2014 (affects Chip Size Model*) 7) Unchanged for 2012 Tables: Flash Un-contacted Poly: 2+-year pull-in of Poly; however slower 4-year cycle (0.5x per 8yrs) trend to 2020/10nm; then 3-year trend to 2022/8nm; then Flat Poly after 2022/8nm and 3bits/cell extended to 2018; 4bits/cell delay to 2022 Unchanged for 2012 Tables: DRAM Bits/Chip; Chip Size Model adjusted*: 3-year generation “Moore’s Law” bits/chip doubling cycle target (1-2yr delay for smaller chip sizes <30mm2 – 2x/2.5yrs) *Chip Size Model adjusted for 4f2 one-year delay to 2014 Unchanged for 2012 Tables: Flash Bits/Chip and Chip Size Model: 3-year generation “Moore’s Law” bits/chip doubling cycle target (after 1-yr acceleration; then 1-2Tbits; keep chip size <160mm2) 3D on-chip bit layers with relaxed half-pitch tradeoffs are included for maximum bits per chip New 2012 Update Survey Emphasis: layer range from 8/32nm -128/18nm Layers to 16/48nm – 256/24nm Layers (option C in 2011 ORTC Table 2) Hsinchu Public Conference, Rev 4, 12/05/12
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2012 Update ITRS ORTC Technology Trend Summary (cont.)
10) Unchanged for 2012 Tables: ORTC Table 5 - Litho # of Mask Counts MPU, DRAM, Litho Survey inputs Unchanged for 2012 IC Knowledge (ICK) model contribution extends mask levels range to 2024 2013 Update: update ICK model to 2011 Mask Counts 11) Updated for 2012 Update [and 2013 ITRS Preparation]: IRC 450mm Timing Graphic Position: Timing Status Updated for 2012 and 2013 ITRS guidance Consortia work continues IDM and Foundry Pilot lines: ; “Risk Start” Production: [corrected early target in 2012 Update; move to 2016 in 2013 ITRS Targets] G450C Consortium continues good progress on 450mm program activities to meet the ITRS Timing 1) Consortium operations are using 450mm early test wafer process, metrology and patterning capability to support Supplier development 193 immersion multiple exposure litho tools are under development to support consortium and manufacturers’ schedules for target “1xnm technology” goal 450mm increasing silicon demand is needed from consortium demonstrations to support development 3) Europe Position Unchanged – EEMI450 status was reviewed with IRC in Netherlands Apr’12 4) 300mm wafer generation in parallel line item header with 450mm; Including Technology upgrade assumptions Assuming compatibility of 300mm productivity extensions into the 450mm generation; ITRS-based ICK Strategic Model commercially available and updated to 2011 ITRS, including 300mm and 450mm Range Scenarios for silicon and equipment demand 12) Unchanged for 2012 Update: More than Moore white paper online at MtM Workshop completed in Netherlands, in April and reviewed at Summer ITRS meeting Europe workshop included new iNEMI applications presentation (by Europe iNEMI Mgr. – highlights on Automotive; Medical; Energy; Lighting; et al) ITRS MEMS TWG and Chapter cross-roadmap work underway for 2013 iNEMI Roadmap Hsinchu Public Conference, Rev 4, 12/05/12
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2013 Renewal Preparation ITRS ORTC Technology Trend Summary (cont.)
Technology Pacing Cross-TWG Study Group (CTSG) 2012 work preparation for 2013 ITRS Renewal (kickoff Dec’12), including: IRC Equivalent Scaling Graphic Update Updated timing placement of MuGFET, FDSOI, and III/V Ge Timing; now based on one IDM or Foundry company, who may lead technology production ramp Design and FEP Logic Technology Trends Monitor and Update MPU and Leading Edge Logic technology trends, including Ongoing- evaluate alignment of “nodes” with latest M1 industry status Consider High Performance vs. Low Power transistor type needs Consider extending 2yr cycle to at least 2017/14nm (”7nm” node) Functions/Chip and Chip Size Models tbd; based on final consensus of new proposals On-Chip Frequency Proposals – Align with PIDS modeling and evaluate/update to industry trends PIDS and FEP Memory Survey Proposal Updates Presently unchanged for 2013 – ongoing monitor of DRAM and Flash technology trends Litho and FEP (and PIDS and Design) Survey for CD Variability and Control Monitor and Update Litho and Etch Gpr/Gph Ratio for CD control trends A&P/Design Power (Thermal) Model Develop proposals for Power Dissipation "hot spot" model rather than chip area basis PIDS/Design Max On-chip Frequency vs Intrinsic Modeling Targeted for 8% (vs. 13%) CAGR (1/CV/I) intrinsic transistor performance (to align with 2011 ITRS 4% Design Frequency trend) Consider Intrinsic Transistor and Ring Oscillator model Changes Including MASTAR static modeling near-term and Purdue dynamic long-term modeling Including “equivalent scaling” tradeoffs (FDSOI, MuGFET, III-V/Ge) with dimensional scaling YE Defect Density Modeling Update ORTC Defect Density model work to latest Litho Mask Count Model – still seeking defect modeling resources support 24 Hsinchu Public Conference, Rev 4, 12/05/12
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Summary The Technology Roadmap turns 20!
ITRS is a live and evolving process, mapping semiconductor industry needs and challenges ahead of implementation The initial NTRS 11 chapters have became 17 The ITRS is used as a reference document by the whole semiconductor industry Public presentations: July 12, 2012 during SEMICON West; and December 5, 2012 in Hsinchu Taiwan Publicly accessible on line at 25 Hsinchu Public Conference, Rev 4, 12/05/12
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Public Conference Backup
Industry Historical Gate Density and SRAM Cell Size Trends 2012 ITRS Gate Density and SRAM Cell Size analysis Work in Progress Transistor Dimensional Definitions… Hsinchu Public Conference, Rev 2, 11/28/12
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Product Function Size Trends
2011 ORTC Figure 6 Product Function Size Trends Hsinchu Public Conference, Rev 4, 12/05/12 Long-Term ’19-’26 2011 ITRS: [transistor + capacitor] Source: ITRS - Executive Summary Fig 6 ITRS MPU/ASIC Alignment Design TWG Actual SRAM [60f2] & Logic Gate [175f2] < 2013 60f2 area @2yr M1 cycle 0.5x/2yrs = -29% CAGR MPU/ASIC Historical Target 6-transistor SRAM [60f2] = 10um2 cell area @ 428nm M1 half-pitch Intel 6T Pentium Pro L2 cache = 33um2 “…0.35u minimum gate…” UMC 2Mbit/11.25; Samsung 4Mbit/11.7; Winbond 4T1Mbit SRAM = 10.15um2 “…using the samie technology generation (“0.3um process”)…” “…analyzed by ICE’s laboratory in 1996…” [Source: IC Insights 1997 Fig. 8-12: cd/MEMORY97/SEC08.PDF ] [4 plus Resistor Load] MPU/ASIC ITRS 2011 Target 6-transistor “22nm” Node SRAM [60f2] = um2 cell area @ 37.84nm M1 half-pitch 0.18u x 0.48u = um2 “22 nm”/39.8nm h-p, um2 [= 58.0 x ^2] [IDF 2009] MPU/ASIC ITRS 2011 Target 6-transistor “32nm” Node SRAM [60f2] = 0.172um2 cell area @ 53.51nm M1 half-pitch 0.25u x 0.68u = 0.172um2 “32 nm”/56.25nm h-p, um2 [= 54.0 x ^2] [IDF 2009] Hsinchu Public Conference, Rev 4, 12/05/12 0.35um minimum gate “0.3um”
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2011 and 2012 ITRS: Unchanged 2-year cycle through 2013
Gate Density 2011 and 2012 ITRS: Unchanged 2-year cycle through 2013 < 2013 2x/2yrs = 41% CAGR > 2017 2x/3yrs = 26% CAGR Near Term Long Term ITRS Flash Poly H-pitch ITRS DRAM M1 H-pitch “Logic Node”: ITRS M1 H-pitch [2013 Proposal]: 28 Hsinchu Public Conference, Rev 4, 12/05/12
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Gate Density Historical Perspective
IC Insights Historical Data: on ~2-year cycle ITRS : < 2013 10x/7yrs ~ 2x/2yrs = 41% CAGR 29 Hsinchu Public Conference, Rev 4, 12/05/12
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2011 and 2012 ITRS: Unchanged 2-year cycle through 2013
SRAM Cell Size 2011 and 2012 ITRS: Unchanged 2-year cycle through 2013 < 2013 0.5x/2yrs = -29% CAGR > 2017 0.5x/3yrs = -21% CAGR Near Term Long Term ITRS Flash Poly H-pitch ITRS DRAM M1 H-pitch “Logic Node”: ITRS M1 H-pitch [2013 Proposal]: 30 Hsinchu Public Conference, Rev 4, 12/05/12
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SRAM Historical Perspective
(Data: on ~2-year cycle) [Source: VLSIR weSRCH Website] < 2013 60f2 area @2yr M1 cycle 0.5x/2yrs = -29% CAGR SRAM Cell Size Scaling 65 nm, um2 (193 nm dry) 45 nm, um2 (193 nm dry) 32 nm, um2 (193 nm immersion) Transistor density continues to double every 2 years Hsinchu Public Conference, Rev 4, 12/05/12
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Transistor Density and Performance
Transistor and M1 Pitch Perspective vs. Drive Current/Performance (Data: on ~2-year cycle) [Source: VLSIR weSRCH Website] Transistor Density and Performance 100 1000 1995 2000 2005 2010 Gate Pitch (nm) 0.7x every 2 years 32nm 65nm 45nm 112.5 nm 2.0 Pitch 1.0 V, 100 nA I OFF 32nm 1.5 45nm (mA/um) 65nm 90nm 1.0 130nm Drive Current NMOS 0.5 PMOS 0.0 1000 100 Gate Pitch (nm) Drive currents continue to increase while gate pitch scales Hsinchu Public Conference, Rev 4, 12/05/12
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2012 ITRS Definition Work – Clarification of the M1 Half Pitch
To clarify the ORTC Table 1 relationship to Gate Length* And for consistency with Interconnect TWG Transistor M1 contacted half-pitch [and public - sometimes presented (IEDM, etc) as “Transistor Pitch” or “Gate Pitch”] ; *vs. Printed Gate Length (GLpr) (sometimes compared to “CD” or Critical Dimension for manufacturing process control); and finally the publically-measurable Physical Gate Length, (GLph – see also the PIDS chapter) [Note: The ITRS does not utilize any single-product “node” designation reference; Flash Poly and DRAM M1 half-pitch are still litho drivers; however, other product technology trends may be drivers on individual TWG tables] GLph Hsinchu Public Conference, Rev 4, 12/05/12
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2011 Interconnect TWG - Hierarchical Cross Sections
Hsinchu Public Conference, Rev 4, 12/05/12
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