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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT1 General Layout Four separate vessels: –Outer containment vessel –Inner containment vessel –Outer field cage vessel –Inner field cage vessel Two end plates for readout
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT2 Design Objectives Provide high stability and uniformity for: Gas gain (>10 4 ):0.5% Drift field (400 V/cm):E r /E z < 10 -4 Temperature: T < 0.1 ºC Drift gas purity:5 ppm O 2, 10 ppm H 2 O Provide high mechanical precision for: Central electrode:250 µm Readout plane:250 µm
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT3 Technical Progress The FC prototype has undergone intensive testing during the past two years: –Individual components (electrical, mechanical, gas) –System behavior (FC + NA35 readout chamber, cosmics & laser runs) Laboratory results certify the required performance of the FC in terms of field quality. High radiation test in CERES area: –Check stability under ‘realistic’ conditions –Exposed FC to proton and Pb beams
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT4 Test-Setup in CERES Zone
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT5 High Intensity: Proton Runs Direct exposure to proton beam: –Locally irradiated area (1-4 cm 2 ) near central electrode: Stable up to 100 kV CERES p-beam:2.5 x 10 5 /cm 2 s (3 x 10 5 with Pb target) ALICE:360/cm 2 s
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT6 High Intensity: Pb-Ion Runs Exposure to secondaries from Pb beam: –Global irradiation of entire cylinder Stable to ≤ 60 kV! CERES Pb-beam:6000/cm 2 s (secondaries) ALICE:360 /cm 2 s
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT7 Material Tests: Hygroscopy Check crucial material of field cage for hygroscopic behavior: –Kevlar (skins) –Carbon fiber (skins) –Glass fiber (skins) –Makrolon (rods) Pre-condition material Choose glass fiber instead of Kevlar Drying L/L [µm/m] T [min] Macrolon Carbon Fiber Kevlar Fiber Glass Fiber Wet
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT8 Material Tests: Tedlar Does Tedlar provide an efficient moisture barrier? –Sandwich sample exposed to water-saturated air at 29 ºC on both sides: Maximum possible water absorption by matrix is 6% of sample weight, i.e. 13.2 g. After 18 days of exposure, no weight increase was observed. Reverse test is ongoing, i.e. the sandwich is placed in a 100% dry atmosphere.
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT9 Problems & Risks: Material Material tests basically finished. –Kevlar fallback: glass fiber (included in tender) Slightly cheaper More mass (<10% of total) –Tedlar fallback: none! Aging tests planned (≥ 1 year) –Macrolon rods replaced by ceramics? Very expensive (material and machining)
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT10 Cooling Tests: Resistor Chain Four internal resistor chains supply the appropriate potentials to the strips. Their power consumption is 60W each. This leads to temperature gradients inside TPC of »0.1 °C. Must cool the voltage divider!
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT11 Resistor Chain: Concept Voltage divider is placed inside rod. Liquid coolants to remove waste heat. First test with water successfully finished, as proof of principle.
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT12 Resistor Chain: Test-Setup The Thermal Box Resistor Rod
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT13 Resistor Chain: Results Achieve negligible temperature gradient inside rod: Pt 1Pt 2 Pt 3Pt 4Pt 5 H 2 O in H2OH2O
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT14 Resistor Cooling: Next Steps We have verified that water and silicon fluid FL 200/5 remove heat equivalent to 60 W, as expected. For HV operation, only non-polar liquids can be used: The liquid must be compatible with the rod material.
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT15 Problems & Risks: Charging Understand field cage charging under high radiation load: –Examine field cage in laboratory: Bleed 300 MBe of 83 Kr into field cage gas to simulate charged particle flux. Separate tests for drift and insulation volume. –Increase number of guard rings. –Eventually repeat beam test.
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT16 Problems & Risks: Cooling The resistor rod is a high risk item... –Choose liquid that is safe for apparatus. No chemical decomposition, dissolution etc. –Run circuit below atmospheric pressure. Absolutely no leaks, cracks, capillary effects! –Tight quality control. –If all fails, use gas as coolant: Double walled cooling circuit; Needs additional, extensive testing.
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT17 Stability Study: Why? Weights [N]: 1200 2000 4000 2 Rails ITS + Vac. Ch. Services ITS and beam pipe are supported by TPC. TPC moves (!) out for ITS interventions. Deformations must not harm TPC and ITS.
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT18 FEA: Critical Area Transition from solid Al flange to laminar composite structure 1.2 MPa 8.4 MPa 4.8 MPa 10.8 MPa Equivalent shear stress (van Mises) indicates critical zone
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT19 FEA: Results Buckling: –No buckling modes induced until load is increased by a factor of ~ 60. Stresses: –The critical zone is the transition from flange to cylinder (“ovalization” under load). –Maximum shear stress in glue joint is ≤ 3 MPa (factor of 6 from failure). –Interlaminar shear stress in composite matrix is ~ 5 kPa (6% risk of delamination)
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT20 Problems & Risks: Stability Flexible joint for central drum?: Removes load from critical zone Engineering design underway Lower cost than original version ITS attached here Critical zone
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT21 Problems Related to Contracting Cylinders: –Only five offers received –Lowest offer still 3 x higher than budget End Plates: –Lowest bid exceeds budget by factor of 5 –Splitting of production processes Separate raw material, welding and machining –Design changes Alternative scenarios require new tenders –Could lead to delays and increased risks –Avoid market surveys (6 months delay)
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT22 Future Activities R&D and prototyping continues during construction in 2001: –Entire infrastructure of field cage Central electrode (3 options) Strips & Rods (4 different types) Gas distribution Alignment –Tooling and assembly techniques Prepare DELPHI support frame Test facilities (gas, survey, HV, LV, readout)
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT23 Project Schedule R & DDesign & PrototypingConstruction & AssemblyPhysics Program Chronology of the TPC Project: We are here!
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ALICE-LHCC Review January 29-30, 2001 Thomas C. Meyer/EP-AIT24 Field Cage: Summary Performance –All technical issues have been studied, certifying the viability of the chosen field cage principle. Reliability –No serious risks have been identified, except.. charging at high particle flux (tests underway) Schedule is very tight due to increased in-house production load.
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