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Published byLeslie Ruiz Modified over 11 years ago
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Current Trends in the Power Quality Market February 28, 2006
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EPRI Power Quality Study in U.S. 93% of all Voltage sags and outages are less than 10 seconds in duration
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Continuous Power System(CPS) Critical Load Diesel Genset For continuous power after 10 seconds Battery string for immediate power Utility Power UPS Electronics ATS
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Applications: Data Center Brokerage Firms, Credit Card Processing, Airline/Ticket Reservation Firms, Order Processing, Internet Presence Average Cost per Outage: $200k - $6.5M
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Applications: Healthcare/Hospital MRI, CT, Cath Lab, Nuclear Medicine, Clinical Lab Average Cost Per Outage: ???
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Applications: Process Control Semiconductor Manufacturing, Refineries, Petrochemical, Bakeries, Plastic Extrusion… J.I.T. Shipments Average Cost Per Outage: $40,000 - $2.5M
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Costly Downtime! IndustryAvg cost of downtime ($/hr) Brokerage $6,450,000 Credit Card $2,600,000 Pay Per View $150,000 Home Shopping $113,000 Catalog Sales $90,000 Airline Reservations $90,000 Tele-Ticket $69,000 Package Shipping $28,000 ATM Fees $14,400 Source: 7x24 Exchange
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Insurance Considerations Cost of Outage vs. Cost of Insurance Consider 5 year to 10 year life cycle cost Do Not Forget Maintenance Costs Which Energy Storage Technology is Best Suited for the Application?
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Battery Technologies: 10 Year VRLA –A.k.a. Maintenance Free, Gel Cell, AGM –3 to 7 year life on most UPSs –Fails in open or shorted position –Low cost, most prevalent
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Conventional Grid Design Improved High Rate Grid Design
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Battery Technologies: 20 Year Sealed VRLA –12 to 18 year life (depending on number of outages; environment) –Fails in shorted position –About 2x initial cost of 10Year VRLA
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Battery Technologies: 20 Year Wet Cell –17 to 20 year life –Very reliable –High maintenance, large footprint, eye wash station… –About 3x initial cost of 10 Year VRLA
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Battery Maintenance IEEE Std 1188 - Recommended Practice for Maintenance, Testing, and Replacement of Valve-Regulated Lead-Acid (VRLA) Batteries for Stationary Applications –Monthly: float voltage, charger output, temperature measurements –Quarterly: cell/unit ohmic values; temperature value of each negative terminal; representative sample of intercell connection resistances –Annually: cell-to-cell and terminal connection detail resistance of the entire battery; AC ripple current and/or voltage imposed on the battery
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Battery Monitoring More Prevalent Real Time Status of Batteries Monitors: Impedance, Temperature, and Float Charging Voltage Cost = $6k to $10k per system (installed)
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Other Energy Storage Technologies Flywheels Ultracapacitors Lithium Ion Batteries Thermal and Compressed Air Storage
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UPS Electronics Trends
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AC DC 6-Pulse Rectifier AC DC Inverter Static Bypass Batteries Input Filter Typical Double Conversion UPS Oneline
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DIODE DIODE THYRISTOR IGBT IGBT:INSULATED GATE BIPOLAR TRANSISTOR The Evolution of the Rectifier/Converter Device
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The Evolution of the Converter (Rectifier) Circuit 6 PULSE CONV. 12 PULSE CONV. PWM CONV. PWM CONV.:PULSE WIDTH MODULATION CONVERTER CONV.:CONVERTER
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6 PULSE RECTIFIER CIRCUIT AND INPUT CURRENT WAVEFORM Ic
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. Id 12 PULSE RECTIFIER CIRCUIT AND INPUT CURRENT WAVEFORM Ic
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.18 PWM THREE PHASE PWM CONVERTER CIRCUIT L C P N Sine Wave Form (pf=1.0) AC Input Current AC Input Voltage
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% INPUT CURRENT HARMONIC CONTENT 6-PULSE THYRISTOR RECTIFIER 12-PULSE THYRISTOR RECTIFIER PWM IGBT CONVERTER 5f7f11f13f17f19f
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PWM CONVERTER (2) The input power factor is UNITY (1.0) with PWM converter 0.8 – 0.85 with Thyristor rectifier
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Results of IGBT Converter Generator Sizing Dependant Upon UPS Input Requirements Linear Current Draw = Smaller Generator IEEE 519 – Low Current Harmonics at Utility Source
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INVERTER POWER DEVICE HISTORY THYRISTOR G T O IGBT BPT GTO:GATE TURN OFF THYRISTOR BPT:BIPOLAR POWER TRANSISTOR IGBT:INSULATED GATE BIPOLAR TRANSISTOR
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High Speed PWM Inverter Improved output control characteristics resulting from the use of a high speed PWM inverter 16kHz Switching Frequency Supports nonlinear loads with minimal voltage distortion
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IGBT CONV IGBT INV ALL IGBT UPS
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Industry Trends
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Also…Improving Efficiencies UPS efficiencies are up 10% over the past 15 years Most large UPS systems are currently over 93% efficient In 3 - 5 Years, Most Large UPS Systems Will Be > 97% Efficient
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Other Trends… Higher Output Power Factor on UPS –Match trends in the Computer Power Supply Market Internal Redundancy/Scalability for High 9s Applications –Avoid Single Points of Failure –Maintain High Efficiency
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What does all this mean? Its dependant on your susceptibility. Given the quality of supply do I have to worry about problems with my equipment or systems?
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What you should be asking… What is my susceptibility to power problems? What is my economic exposure to such problems? $$$$$$
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The big picture… Its the complete electrical environment, not just the quality of supply.
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What you should be asking… Does my power system have the capacity for my present needs? How about future growth? Be proactive!
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Thank you for your time! Chuck Barry Central Region Sales Manager Toshiba UPS 8711 Burnet Road, Suite E-55 Austin, TX 78731 Tel. (512) 658-5267 Email: Chuck.Barry@tic.toshiba.com
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