1. Team Members: Allen Baragar Dustin Thompson Jose Membreno Katelyn This MECT 4276 Fall 2014 Industrial Advisors: Paul Tyllick- System Interface Supervisor, Technip USA Keith Wingfield- CAA Tech Center Engineering Consultant Chris LeBlanc- VP of Sales and Marketing, Lime Instruments Instructor: Professor Raresh Pascali

2. Outline Objective/Goals Purpose Lab Experiments Market Research ▫Online survey Proposed Table Setup Current market offerings Design and Analysis ▫System Schematic ▫Thermodynamic Analysis ▫Process Analysis ▫Calculations ▫Parts Budget Parts to be acquired Risk Matrix Gantt Chart Sponsorship Lessons Learned Questions 2

3. Objective Create a compact, portable steam power plant trainer that will aid in the understanding of the Rankine cycle and automated system control 3 Goals Achieve fully automated system control Rolling frame for ease of transport ▫Dimensions of 4x2x3.5 ft Deliver the product complete with multiple lab experiments

4. Purpose Steam power plants account for roughly 78% of the world’s electricity Many students find difficulty understanding thermodynamics without being able to apply theory to real world application Students will learn the automated control system and will obtain a working knowledge of how to check transducer readings 4

5. Lab Experiments Plot power curve ▫Watts vs. Flow rate ▫Watts vs. % Valve Calculate energy drop through condenser 5

6. Online Survey Using Survey Monkey ▫110 respondents ▫10 questions Questions: 1.What is your age? 2.What type of engineering degree do you have? 3.What is the highest level of school or degree you have completed? 4.Did you take thermodynamics? 5.If so, did it require a lab section? 6.Did your thermodynamics class/lab include steam power plant training station? 7.Did you find the training equipment useful? 8. If the training equipment was not useful, why? 9. If you did not have training equipment, would you have liked to have one? Would it have been beneficial? 10. What is your alma mater? 6

7. Market Research Results 7

8. Current Market Offerings 8 $33,000$40,000Unknown Price$175,000-350,000

9. Proposed Table Setup 9

10. System Schematic 10

11. Analysis 11 T-S Diagram for Steam Process Diagram

12. Process Analysis 12 q in = 1123.035 Btu/lbm 18.7 psi 225°F 1095 Btu/lbm 14.7 psi

13. Control Systems 13 National Instruments Compact Rio Donated

14. 14

15. Steam Generator 15 Infinity Fluids Inline-instant Steam Generator 220V $2600.00 Model NumberA (in)B (in) C (FNPT Std.)D (in) Watts (kW)VoltsPhasesAMPS CRES-SG-12-0010- K129.75 1/42.01.012018 CRES-SG-12-0020- K129.75 1/42.0 120117 CRES-SG-12-0040- K1613.25 1/43.04.0240117 CRES-SG-12-0060- K1613.25 1/43.06.0240125

16. 16

17. Valves 17 Assured Automation Control Valve ¼” Inlet-Outlet Full Port Ball Valve 0-2000 psi $695.00 Aquatrol Pressure Safety Valve Inlet: ¼” Overall Height: 2-7/8” Pressure Range: 0-200 psi Temperature Range: 0-406°F ASME Section VIII/CRN $75.00

18. 18

19. Flow Meter 19 Simple Float style units or high resolution digital units Price Unknown

20. 20

21. Pressure Transducers 21 Pressure Transducer Options Considerations Pressure range1525 Cost816 Ease of integration99 Response time44 Availability52 Total4156 ConsiderationsWeightMultiplier 1-5 Pressure range535 Cost424 Ease of integration333 Response time222 Availability152

22. Temperature Transducers 22 Thermocouple Options Considerations Temperature range1510 Cost812 Ease of integration99 Response time44 Availability53 Total4138 ConsiderationsWeightMultiplier 1-5 Temperature range532 Cost423 Ease of integration333 Response time222 Availability153

23. 23

24. Turbine Pump 24 Purchasing v.s. Manufacturing RANKIN ROLLERS Quoted $1500 $119.00 Wolfgang Engineering

25. 25

26. DC Motor 26 Ningbo Shengguang Motor Co. Voltage: 12 Volt Input Power: 1.8W, 2.5W, 7.0W Speed: 3880-9800 R.P.M. Price Unknown

27. 27

28. Analog Pressure & Temperature Display Gauge 28 Pressure Rang: 0-75 psi Temperature Range: 60-260° F $37.75

29. 29

30. Cooling Tower & Pump 30 Flow Rate: 500 gph 12 Volt DC Height: 2.0 ft Width: 13.0 in

31. 31

32. Condenser Analysis 32

33. Manufactured Condenser Design 33

34. 34

35. Recirculating Pump 35 Tangda Submersible Water Pump DC 12 V 132 gph $32.00

36. Budget 36

37. What needs to be acquired 37

38. Risk Matrix 38 Severity Catastrophic 1, 42, 10 Severe 11 8 High 3 Medium 57 6 Low 9 PossibleHighVery HighDefinite Likelihood RiskMitigation 2More hours on foot 8Work close with industry advisors 10Finalize parts and order when funds come in

39. WBS 39

40. Gantt Chart 40

41. Current Sponsors 41 Sponsorship Package

42. Lessons Learned Time management is key. Start funding ASAP. Trust but verify. Ask team members for help when needed. 42

43. Contact Us Online: ▫http://cot-mect4276.tech.uh.edu/~kathishttp://cot-mect4276.tech.uh.edu/~kathis ▫www.rankinrollers.comwww.rankinrollers.com Facebook: ▫facebook.com/RankinRollerfacebook.com/RankinRoller Email: ▫RankinRollers@gmail.comRankinRollers@gmail.com 43

44. Questions?