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Published byRosemary Cobb Modified over 9 years ago
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South Africa’s Component Manufacturing Landscape: Challenging the Past to improve the future. The OEM Perspective Theunis Rootman Chairman: OEM Council 2014-10-14
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Agenda Reflection – What has history shown us Our Focus: –Create the Base –Seek Opportunities –Make it Happen Conclusion
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A) Reflection Delivery instability Poor Quality High Cost Current Performance level eroding base for future model sourcing Ideal Performance PERFORMANCE Time Reduce Risk Improve Stability
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Manufacturing cost up to 40% higher than Competing Countries Industrial Development High Inflation linked with Unstable and Depreciating Rand Low levels of Deep Localisation Australia vs South Africa Competitiveness Localisation – Economies of Scale Collaboration A) Reflection Many Similarities
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B) Our Focus Create the Base Collaboration Seek Opportunities Competitiveness Make it Happen Localisation
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1) Create the Base: Collaboration OEM Collaboration Commodity Rationalization/Clustering Analysis of Industry CapacityReview of commodity outlook Group/Cluster Commodities Define & Align Strategies with APDP and Economical viability Industrial Policy Support 4 Study potential projects/Commodities Agreement with “Parents” 1 3 2
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2) Seek Opportunities: Competitiveness Manufacturing Improvements
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1. Resource Development Skill Development Skill Retention Mindset 2. Supply Chain Visualisation Risk Identification CSR 3. Commonisation Process Tools Jigs 4. Localisation Engineering Changes Level2, Materials, Cons Benefit, Evaluation, Risk Mind-set Change 2) Seek Opportunities: Competitiveness
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3) Make it Happen: Localization Business Case Development Risk 1. High Forex Exposure 2. Evaluation Deeper Localisation Sub-tiers - Suppliers Drive Level 1 Parts – OEM Drive
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Electrical / Electronic Chassis and Drive-train Body 19% 15% 23% 10% Axles Differentials Drive shafts Brakes Harnesses Starter motors Alternators Wiper systems HVAC Cockpit Seats Door panels Carpets Bonnets Bootlids Side frames Doors 6% 5% 3% 7% XX%: % of total material cost YY%: True local material plus value add as % of total material cost Note: %’s indicative only Glass Paint Bumpers Mirrors Exterior Interior 33% 14% 3) Make it Happen: Localization Opportunities - especially lower levels
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11 3) Make it Happen: Localization Using Existing Areas as Priority
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C) Conclusion Why should we do it? Unemployment: National Average = 24.9% SA Population by Age: 2012 Sustainable Business Sustainable Future 1 3 2 SA Thai India
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Thank You
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