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South Africa’s Component Manufacturing Landscape: Challenging the Past to improve the future. The OEM Perspective Theunis Rootman Chairman: OEM Council.

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Presentation on theme: "South Africa’s Component Manufacturing Landscape: Challenging the Past to improve the future. The OEM Perspective Theunis Rootman Chairman: OEM Council."— Presentation transcript:

1 South Africa’s Component Manufacturing Landscape: Challenging the Past to improve the future. The OEM Perspective Theunis Rootman Chairman: OEM Council 2014-10-14

2 Agenda Reflection – What has history shown us Our Focus: –Create the Base –Seek Opportunities –Make it Happen Conclusion

3 A) Reflection Delivery instability Poor Quality High Cost Current Performance level eroding base for future model sourcing Ideal Performance PERFORMANCE Time Reduce Risk Improve Stability

4 Manufacturing cost up to 40% higher than Competing Countries Industrial Development High Inflation linked with Unstable and Depreciating Rand Low levels of Deep Localisation Australia vs South Africa Competitiveness Localisation – Economies of Scale Collaboration A) Reflection Many Similarities

5 B) Our Focus Create the Base Collaboration Seek Opportunities Competitiveness Make it Happen Localisation

6 1) Create the Base: Collaboration OEM Collaboration Commodity Rationalization/Clustering Analysis of Industry CapacityReview of commodity outlook Group/Cluster Commodities Define & Align Strategies with APDP and Economical viability Industrial Policy Support 4 Study potential projects/Commodities Agreement with “Parents” 1 3 2

7 2) Seek Opportunities: Competitiveness Manufacturing Improvements

8 1. Resource Development Skill Development Skill Retention Mindset 2. Supply Chain Visualisation Risk Identification CSR 3. Commonisation Process Tools Jigs 4. Localisation Engineering Changes Level2, Materials, Cons Benefit, Evaluation, Risk Mind-set Change 2) Seek Opportunities: Competitiveness

9 3) Make it Happen: Localization Business Case Development Risk 1. High Forex Exposure 2. Evaluation Deeper Localisation Sub-tiers - Suppliers Drive Level 1 Parts – OEM Drive  

10 Electrical / Electronic Chassis and Drive-train Body 19% 15% 23% 10% Axles Differentials Drive shafts Brakes Harnesses Starter motors Alternators Wiper systems HVAC Cockpit Seats Door panels Carpets Bonnets Bootlids Side frames Doors 6% 5% 3% 7% XX%: % of total material cost YY%: True local material plus value add as % of total material cost Note: %’s indicative only Glass Paint Bumpers Mirrors Exterior Interior 33% 14% 3) Make it Happen: Localization Opportunities - especially lower levels

11 11 3) Make it Happen: Localization Using Existing Areas as Priority

12 C) Conclusion Why should we do it? Unemployment: National Average = 24.9% SA Population by Age: 2012 Sustainable Business Sustainable Future 1 3 2 SA Thai India

13 Thank You


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