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Published byLaurel Mason Modified over 9 years ago
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Remote Operation of Gas-lifted Wells John Stewart Shell Technology
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Gasmer Prototype Laboratory
Smart Electronic Gas Lift Cable-less Downhole Monitoring and Flow Control for Remote Operation of Gas-lifted Wells: Gasmer Prototype Laboratory The Conch Works
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Downhole control of lift gas injection using Shell’s cable-less technology
~ Power and comms via tubing; current return via casing (Pseudo-wire). Well head is isolated by means of electrical choke. Lift gas injection sub contains: Electrically operated gas lift valve Casing and tubing pressure gauge Gas flow meter. Gas lift valve (SepTAR/Masterflo development): Unloading valves are remotely controllable Non-conducting centralisers
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Electrical Choke: Attenuation of power signal;
Voltage difference across choke drives P&C module P&C module: electronics housing and gauges Electric gas lift valve: Masterflo miniature choke Check valve
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Valve body, including motor, gearbox and choke
Gas inlet ports Check valve
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Electronics and sensor module Electrical Choke Electric gas lift valve
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Value aspects of WirelessWell technology
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Remote monitoring and control.
Value Aspects Remote monitoring and control. On-line data availability allows instant well optimisation. Permanent downhole p&T gauges included. Possibility to automate process on field-wide basis. Lift point no longer restricted by wireline capabilities. Downhole control of lift gas injection. Reduced lift gas surface infrastructure. Reduction in completion running time. Modular design. Cable-less: no cables and clamps to be installed. Dual Completions and Auto Gas Lift.
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OTHER APPLICATIONS GAS LIFT FROM DUAL COMPLETIONS Optimise and monitor both strings individually. Status: Equipment design finalised. Construction and testing awaiting release of funds.
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OTHER APPLICATIONS CABLE-LESS AUTO GAS LIFT Use gas from gas cap or gas reservoir to lift oil. No surface gas lift facilities required. Significant cost savings on surface facilities. Full, real-time control. Ability to quickly respond to gas market demands by switching from oil to gas production.
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Gas Flow & Bottom Hole Pressure vs Valve Position
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Middle Eastern Deployment
-800 -700 -600 -500 -400 -300 -200 -100 -20 80 180 280 380 480 580 680 780 880 7” shoe Open hole 150m TVD Controlled unloading and monitoring Controlled lift gas injection and monitoring 150 m deeper than conventional. Conventional gas lift mandrel
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Wireless Power & Comms – Smart Wells
Wellbore as coaxial cable: Tubing is center conductor & casing is ground return. Electrical isolation Choke and insulating centralizers provide electrical separation. Power is picked off using magnetic chokes (impedance). Communication signals ride on power using digital multiplexed encoding. Power available downhole to operate sophisticated electric gas lift valve. Future work: Auto Lift, Dual String Common Annulus Gas Lift
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