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Tying together means and methods in a Methods of Construction – Concrete & Masonry curriculum A Faculty Perspective Case Study
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Seth E. O’Brien Assistant Professor School of Construction Pittsburg State University Chad Crain Research Technologist School of Construction Pittsburg State University
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School of Construction
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Lab Activities Small Building Layout with Formwork Erection Batter Board Layout with Slab on Grade and Rebar Installation Tilt-Up/Precast Wall Panel Erection Masonry Wall Placement Large Equipment & Production
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Overall Objectives Objective 1 – Expose students to methods of concrete & masonry construction through 5 field based labs Objective 2 - All participants will complete 8-10 hours of concrete field/lab activities Objective 3 – All participants will obtain a fundamental understanding of the concrete and masonry construction processes including sequencing, methods, safety, materials, equipment and best practices.
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Small Building Layout w/ Formwork Objective 1 – Calculate distances to layout a 4’-8” x 6’-8” rectangle squarely then cover methods of layout Objective 2 – Complete a Symons Form takeoff for a wet well with interior dimensions of 4’-8” x 6’-8” Objective 3 – Have students layout rectangle Objective 4 – Using layout erect Symons forms showing proper methods and cover common mistakes, hidden costs, and finishes
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Small Building Layout w/ Formwork Diagonal dimension = 8’- 1 ¾” or 8.14’ Symons Formwork needed I.C. 4ea O.C. 4ea 14”8ea 20”8ea 24”12ea
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Batter Board, (SOG) Slab on Grade, and Rebar Installation Objective 1 – Introduce students to batter boards and layout batter boards with transit or total station Objective 2 – Place formwork for SOG and Slab on Slabs using batter boards Objective 3 – Demonstrate different rebar tying methods Objective 4 – Complete rebar mat including inserts
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Batter boards with forms
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Rebar Mat & Inserts
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Using rebar drawings from engineer along with additional Dayton Superior details for placement of Insert and additional rebar
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Masonry Lab Objectives Objective 1 - All participants will obtain a fundamental understanding of the tilt-up concrete process including sequencing, methods, safety, materials, equipment and best practices. Objective 2 - All participants will complete 2 hours of masonry lab activities Objective 3 – Meet with Union and non-Union masonry contractors
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Large Equipment/Production Objective 1 – Introduce students to a variety of large and small equipment Objective 2 – Student and Company Networking Objective 3 – Orientate Students to proper operations and safety of equipment and how that relates to cycle times Objective 4 – Have Fun
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Cycle Time obstacles
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Loading & Unloading Safety
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Spoil Pile Cycle Times
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News Clip http://www.youtube.com/watch?v=DyokLPd-qVI
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TILT –UP CONCRETE Lab Objective 1 - Prepare participants to take NCCER tilt-up module exam and or ACI tilt-up concrete technician exam. Objective 2 - All participants will complete 4-6 hours of tilt- up concrete classroom instruction. Objective 3 - All participants will complete 4-6 hours of tilt- up concrete field/lab activities Objective 4 – All participants will obtain a fundamental understanding of the tilt-up concrete process including sequencing, methods, safety, materials, equipment and best practices.
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Rigging Practice
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Layout
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Crane Setup Meeting
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Tear Down
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Pros Cons Groups smaller than 4 Participant Experience Hands on Experience for participants Networking Large Classes More than 2 instructors Fixed costs of Crane and operator Time needed
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