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SOFC Demonstration Project 1.) Status of the Technology 2.) The SOFC Project 3.) Financing the Project 4.) Organization / Current Project Status Pisa,

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Presentation on theme: "SOFC Demonstration Project 1.) Status of the Technology 2.) The SOFC Project 3.) Financing the Project 4.) Organization / Current Project Status Pisa,"— Presentation transcript:

1 SOFC Demonstration Project 1.) Status of the Technology 2.) The SOFC Project 3.) Financing the Project 4.) Organization / Current Project Status Pisa, May 15, 2000

2 May 15, 2000KF-FV, Mes leader : Siemens Westinghouse capacity: 300 and 1.000 kW (module) status: 220 PSOFC-GT-Demo references: 100 kW SOFC Demo, more then 12.000 h of operation el. efficiency: 57% aspired with GT costs (target): 2000 DM/kW in pipeline: 320 kW- PSOFC-/GT-Demo at RWE in Essen 1 MW PSOFC-/GT-Demo at EnBW / EDF in Stuttgart SOFC ( Siemens Westinghouse) Status of the Technology

3 May 15, 2000KF-FV, Mes SOFC Demonstration Project Partners: Thyssengas, ENEL, Siemens Westinghouse Cost: ca. 30 Mio. DM Fund: Govrnm. NRW 5.17 Mio. DM a.) 100 kW SOFC: atmospheric, CHP Installation: Spring 2001 Operation: End 2001 b.) 320 kW SOFC/GT: pressurized, CHP Installation: January 2002 Operation: End 2004 Cooperation with EnBW/EdF Consortium SOFC/GT Hybrid- System SOFC Demonstration

4 May 15, 2000KF-FV, Mes SOFC-Demonstration Plant 100 kW SOFC Demonstration

5 May 15, 2000KF-FV, Mes SOFC-Demonstration Plant 220 kW SOFC Demonstration

6 May 15, 2000KF-FV, Mes System Pictorial View SOFC Desulfurizer Auxiliary Air Accumulator Purge Gas Water Heater Turbo Generator Fuel Supply System SOFC Demonstration

7 May 15, 2000KF-FV, Mes Technical Data Gas Turbine ( z.B. Allied Signal)  Type single shaft  Compressor pressure ratio 3.55:1  Compressor air intake rate 0,68 kg/s  Speed of 66,000 rpm  Efficiency of operation (LHV,CH 4 ) 30 % Gas Turbine ( z.B. Allied Signal)  Type single shaft  Compressor pressure ratio 3.55:1  Compressor air intake rate 0,68 kg/s  Speed of 66,000 rpm  Efficiency of operation (LHV,CH 4 ) 30 % SOFC Generator  Pressure vessel diameter 2.9 m, length 4m  Fuel flow 43.4 kg/h  Generator exhaust temperature 870 °C  1728 tubular fuel cells, length 1500 mm SOFC Generator  Pressure vessel diameter 2.9 m, length 4m  Fuel flow 43.4 kg/h  Generator exhaust temperature 870 °C  1728 tubular fuel cells, length 1500 mm Electrical Output (net)321 kW SOFC Generator AC-power268 kW Gas Turbine AC-power 63 kW Electrical Efficiency (net)58 % Total Efficiency81 % Electrical Output (net)321 kW SOFC Generator AC-power268 kW Gas Turbine AC-power 63 kW Electrical Efficiency (net)58 % Total Efficiency81 % SOFC Demonstration

8 May 15, 2000KF-FV, Mes SOFC Demonstration

9 May 15, 2000KF-FV, Mes SOFC Generator Natural Gas 43 kg/h Air 2412 kg/h NO x 6,2 g/MWh CO 2 347 kg/MWh SO x ~ zero CO ~ zero C x H y ~ zero Exhaust 2455 kg/h G ~ 70 kW (AC) AC/DC ~ 250 kW (AC) ~ 124 kW th SOFC Demonstration

10 May 15, 2000KF-FV, Mes Providing Heat and Power SOFC Demonstration ca.120 kW th District Heat Air Conditioning Meteorit Consumption: 360kW el / 180kW th ca. 320 kW el SOFC/GT Electricity

11 May 15, 2000KF-FV, Mes Meteorit in Essen 1. Pavillon 2 2. Pavillon 1 3. Playground 4. Meteorit 5. Illuminated Logo 6. Terrace 7. Beam 8. Hall 9. Main Entrance 10. Entrance/ Box Office 11. Mast 12. Parking 13. Location of the SOFC Demonstration 1. Reception Hall 2. Chill-Out Area with Restaurant 3. Sun Terrace 4. The "Wonder Chambers,“ the underground heart of Meteorite SOFC Demonstration

12 May 15, 2000KF-FV, Mes Meteorit Site Plan Meteorit SOFC Demonstration

13 May 15, 2000KF-FV, Mes Shelter in the Meteorit Park Different View (Draft) Side View Cut Front View SOFC Demonstration

14 May 15, 2000KF-FV, Mes Shelter in the Meteorit Park SOFC Demonstration

15 May 15, 2000KF-FV, Mes Costs Financial Consortium 100/ 320 kW SOFC/ GT Demonstration Plant Finance / Cost European Consortium 12,1 Mio. US$ 11,8 Mio. Euro 1 US$ = 1,90 DM SWPC 3,0 Mio. US$ 2,9 Mio. Euro DOE 0,9 Mio. US$ 0,9 Mio. Euro RWE Energie 7,5 Mio. Euro Funds by NRW 2,6 Mio. Euro Thyssengas 0,6 Mio. Euro ENEL 1,0 Mio. Euro Total Costs  16.0 Mio. US$ 15,5 Mio. Euro

16 May 15, 2000KF-FV, Mes Total Costs (Invest, Operation,Infrastructure) 100/ 320 kW SOFC/ GT Demonstration Plant Finance / Cost Infrastructure 0,6 Mio. Euro Operation 1,3 Mio. Euro Planing, Coordination, Permission, Engineering 0,8 Mio. Euro R&D Subcontractors (University) 0,4 Mio. Euro Total Invest 12.9 Mio. US$ 12,5 Mio. Euro Total Cost  15,5 Mio. Euro

17 May 15, 2000KF-FV, Mes Total Invest 100/ 320 kW SOFC/ GT Demonstration Plant Finance / Cost DOE 0.9 Mio. US$ 0,9 Mio. Euro European Consortium 9 Mio. US$ 8,7 Mio. Euro SWPC 3 Mio. US$ 2,9 Mio. Euro 1 US$ = 1,90 DM Invest Cost  12,9 Mio. Euro SOFC Module 7,0 Mio. US$ 6,8 Mio. Euro BOP 3,8 Mio. US$ 3,7 Mio. Euro Thermal Management, Gas Turbine 2,1 Mio. US$ 2,0 Mio. Euro Partner System

18 May 15, 2000KF-FV, Mes Work Groups Organization Coordination Engineering Permission / License Technique / Standards Operating 100 kW R & D - Program Operating 320 kW Group 1 Group 2 Group 3 Group 4 Group 5 Group 6 1999200020012002

19 May 15, 2000KF-FV, Mes Time Schedule Organization Disassembly System Permission, Eng. Install & Start up 6 month operating Shipping SAT Break down site preparation Design, Manufacture, Assembly Modul / System Install & Start up 12 month R & D Programm FAT Shipping Receive 6 month 2 month 10 month 2 month 22 month 3 month 13 month 01.02.02 01.02.01 NUON 100 kWe CHP 320 kWe Pressurized SOFC / GT 01.03.03 01.01.00 shipping 1 month 01.12.01 01.11.01 01.12.00 01.07.00

20 May 15, 2000KF-FV, Mes Time Schedule 1999/2000 Organization 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 19992000 Engineering Design, manufacture, assembly module / system (22 month) NUON 100 kWe CHP 320 kWe Pressurized SOFC / GT Consortium Preparation for permission Permission by authorities Planing, construction of buildings, preparation, etc. Basic engineering 320 kW Standards, components 320 kW Final design, components, software Add. permission Training prog. (operators) Kick-off-meetingTask force meeting Disassembly

21 May 15, 2000KF-FV, Mes Time Schedule 2001-2004 Organization Break down 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 20012002 Install, Startup, Operation Site preparation Design, manufacture, (22 month) Final design, 320 KW Training operators Task force meeting Shipping R&D prog. Site preparation Install Task force meeting FAT Shake down Shipping Install Operating till 2004 (?) 320 kWe Pressurized SOFC / GT Consortium SAT Shipping NUON 100 kWe CHP R&D prog.

22 May 15, 2000KF-FV, Mes Components: SOFC Generator 100/ 320 kW SOFC/ GT Demonstration Plant SOFC Demonstration - fuel cell stack with 1728 cells - stack liner - fuel distribution system - instack reformers - air distribution system - internal thermal insulation package - pressure vessel - internal module supporting structure - air / exhaust piping - fuel inlet piping - electrical interconnections - generator instrumentation - module insulation

23 May 15, 2000KF-FV, Mes Components: Thermal Management and GT 100/ 320 kW SOFC/ GT Demonstration Plant SOFC Demonstration - air inlet system - compressor - expander / turbine - generator solid state power electronics - recuperator - combustor - instrumentation / controller - heat recovery

24 May 15, 2000KF-FV, Mes Components: Balance of Plant (BOP) 100/ 320 kW SOFC/ GT Demonstration Plant SOFC Demonstration - start up boiler system - auxiliary air system - air heater - electrical distribution - fuel purge system - inverter / power conditioning system - fuel supply system - fuel desulfurizer system - fuel compressor - data monitoring and logging system - ups (uninterruptible power supply) system - hot water heat rejection system

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