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“ BIOGAS TO POWER ” Using Biological H2S Removal “ Bioskrubber ” TM System And Gas Engines.

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Presentation on theme: "“ BIOGAS TO POWER ” Using Biological H2S Removal “ Bioskrubber ” TM System And Gas Engines."— Presentation transcript:

1 “ BIOGAS TO POWER ” Using Biological H2S Removal “ Bioskrubber ” TM System And Gas Engines

2 INDEX  BIOGAS TO POWER …WHY?  BIOGAS APPLICATION SHIFT -“HEAT TO POWER”..WHY?  TARGET DISTILLERIES THAT WILL BENEFIT.  ABOUT “Bioskrubber” TM PROCESS  “ Bioskrubber ” TM ADVANTAGES  SERVICES FROM INNOVATIVE  REFERENCE PLANTS

3 “ BIOGAS TO POWER ”……….WHY?  Power is in short supply. 78,000MW planned in 11 th Plan.  1.25 lac villages and 56 % of household are non electrified- Power is in big deficit.  Rural, decentralized and renewable power -A Priority.  Enactment of Electricity Act 2003 and Renewable policy 2005 in place.  Process industries need high quality and uninterrupted power.  Any expansion /New downstream projects will require additional, quality power.  Power generation/Cogeneration is becoming an important revenue stream.

4 “ BIOGAS TO POWER ”……….WHY?  Successful reference plants available –reduced risk.  Elemental Sulphur as a high value biproduct from Bioskrubber process, an added advantage.  CDM benefits – Generate more power, get more benefit  Therefore generating additional power from biogas now makes good business sense.

5 Biogas application from “ Heat to Power ” A High Value Shift  Biogas already available with many distilleries.  Current utilization of biogas - mostly as heat value.  Biogas fired Gas Engines - for high value shift.  1 m3 of gas fired in engine can give 2 units of power.  High efficiency - Electrical 40.8%+17.5%+22.9% =81.2%  System configuration -Biogas+Bioskrubber+Gas engines  H 2 S in the biogas must be removed for gas engine application.  Typical H2S in biogas from distilleries is 3% to 5%.Should be brought down to 250 ppm.

6 TARGET DISTILLERIES Biogas to Power project will benefit all Distilleries such as:  Those having high power consumption from the grid.  Those having other plants/offices in Group companies buying high and expensive power from the grid.  Those attached to sugar factory having cogen unit and selling power to the grid.  Those wanting to sell power to a Third party

7 BIOSKRUBBER TM Biological H 2 S Removal System

8 TYPICAL PROCESS FLOW DIAGRAM BIOSKRUBBER TM + Power

9 Bioskrubber TM is a biological caustic scrubber to remove H 2 S from biogas, in which the spent caustic solution is continuously regenerated in the bioreactor. BIOSKRUBBER TM PROCESS H 2 S gas + OH - HS - liquid + H 2 O HS - + 1/2O 2 + OH - Equation No 1 Equation No 2 SoSo

10  Clean bio-technology for H 2 S cleaning.  Low operating cost of biogas - upto 92% caustic recycled.  Successful commercially operating plants for last 8 years.  Projects using BIOSKRUBBER TM PROCESS worth 30 MW of power successfully commissioned.  Very high H 2 S removal efficiency - over 99%.  H 2 S reduction to less than 250 ppm guaranteed.  No expensive catalyst and chemical required.  Operation at ambient temperature, pressure and PH between 8 and 8.5.  Elemental SULFUR as bi-product with 90% purity. ADVANTAGES BIOSKRUBBER TM PROCESS

11 ADDITONAL BENEFITS OF H 2 S REMOVAL Impact On Surrounding air.  H 2 S is Highly Corrosive – Can damage other equipments and expensive instruments in the vicinity.  Health Hazard and odour nuisance.  Pollution Board Norms - Sulphur emission “Cap” in kgs/day - Today laws are not stringent,  Tomorrow ?

12 SERVICES OFFERED BY INNOVATIVE  Turnkey Projects from designing to commissioning.  Supervision on operations of the plant  Financing the project on a B.O.O / B.O.O.T on a case to case basis.  First B.O.O.T project signed -

13 B.O.O.T Projects by INNOVATIVE - Typical features  On a case to case basis,Innovative will entirely fund, operate and maintain the Biogas to power project.  Project size – 1.4 MW +  Innovative will get Biogas and sell Power to the distillery for captive use or will sell power to a third party.  Gas will be free or at cost.  Transfer period of the project will vary depending on other terms and conditions.  Entire plant will be transferred free of cost on transfer.

14 REFERENCE INSTALLATIONS …1 PROJECTSECTORType Of Gas FLOW M 3 /hr H 2 S In % H 2 S Out ppm POWER Equivalent MW Kanoria Chemicals & Ind. Ltd., Ankleshwar, Gujrat DistilleryBiogas8752.0 5002.0 SOM Distilleries, Bhopal, M. P. DistilleryBiogas12503.0 5002.7 BMSS Ltd., Shripur, Dist. Solapur,(Maharashtra) DistilleryBiogas5003.010001.0 Degremont India Ltd. For Delhi Jal Nigam Delhi. At Rithala Sewage Treatment Plant Biogas8401.010002.0 India Glycols Ltd Kashipur, Uttranchal Distillery & Allied Chemicals Biogas8004.6 0.1 1.8 VA Tech Wabag Ltd.. For Chennai Metro-Perungudi Sewage Treatment Plant Biogas3811.0 6300.60 VA Tech Wabag Ltd. For Chennai Metro-Kodungaiyur Sewage Treatment Plant Biogas5211.0 6301.0

15 REFERENCE INSTALLATIONS…2 PROJECTSECTORType Of Gas FLOW M 3 /hr H 2 S In % H 2 S Out ppm POWER Equivalent MW MMS Steel & Power Pvt. Ltd Narimanan,T.N. Power PlantNatural Gas 33330.08 1010.0 MMS Steel & Power Pvt. Ltd Kovilkallapal, T.N. Power PlantNatural Gas 16660.08 105.00 Luna Chemicals Ltd. Asnad, Gujrat Power PlantBiogas6503.5 5001.30 Riddhi Siddhi Gluco Biols Ltd. Gokak, Karnataka Starch PlantBiogas12002.0 5002.0 Trichy Distilleries & Chem. Ltd. Trichy, T. N. DistilleryBiogas7505.0 5001.4

16 Reference Installations for Supervsion on operations PROJECTType Of Plant Type Of Services Period Of Services Tamilnadu Newsprint Paper Ltd. Erode, Tamilnadu E. T. P.Operation of the E.T.P. with all manpower November 2003 To October 2008 Degremont India Ltd. For Delhi Jal Nigam Delhi. At Rithala, New Delhi H 2 S removal Plant for Power Plant Supervision on operations of the plant November 2003 To March 2009 MMS Steel & Power Pvt. Ltd Narimanan,Tamilnadu H 2 S removal Plant for Power Plant Supervision on operations of the plant April 2006 To March 2009 MMS Steel & Power Pvt. Ltd Kovilkallapal, Tamilnadu H 2 S removal Plant for Power Plant Supervision on operations of the plant April 2006 To March 2009 Kanoria Chemicals & Ind. Ltd., Ankleshwar, Gujrat H 2 S removal Plant for Power Plant Supervision on operations of the plant August 2006 To June 2008 BMSS Ltd., Shripur, Dist. Solapur, (Maharashtra) H 2 S removal Plant for Power Plant Monthly consultancy visit to the plant April 2003 To Oct 2008 Riddhi Siddhi Gluco Biols Ltd. Gokak, Dist. Belgum (Karntaka) H 2 S removal Plant for Power Plant Supervision on operations of the plant October 2007 To June 2008

17 Kanoria Chemicals Ltd. Ankleshwar, Gujarat

18 Brihan Maharashtra Sugar Syndicate Ltd. Akluj,Maharashtra

19 INDIA GLYCOLS Ltd. Kashipur,Uttaranchal

20 INDIA LYCOLS Ltd. Kashipur,Uttaranchal

21 Recovered Sulfur

22 India – High Energy Dependence on Imports

23 Producing such renewable energies will be economically and environmentally good, not only for the industry, but also for our country.


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