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Published byRebecca Jennings Modified over 9 years ago
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Solar Industry Overview Industry Funding (3-5) -- follow the money!
Major technologies (3-4) Manufacturing process & challenges: quality & reliability (3) Solar Value Chain (1) Installations – residential and commercial (1-2) Future System building and building integration (2-3) Industry Funding (3-5) -- follow the money! Competitive landscape Industry Growth Careers Business Opportunities Key players Career paths (sample job description) Salaries Training Opportunities / Education seminars What you might need
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Alternative Energy Industry Overview
Include team member intro slide and an outline Where does solar fit in with other “clean” technologies? Have circle around PV, and solar is 1% of overall power generation
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What are the physics behind the different solar technologies?
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Solar PV Technologies What types of technologies exist within the solar industry?
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Solar Efficiency Efficiency
How well do each of the technologies work? Include efficiency on y-axis
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Technological Comparison
Technology Advantage Disadvantage c-Si High efficiency Abundance of material High cost to manufacture High cost of materials a-Si Low cost Abundant and safe material Low efficiency Degrades with temperature increase CIGS Bandgap tunability Scarcity of Indium Cd is toxic Reliability has not been tested CdTe Te is scarce Concentrating solar Takes up a lot of room Transmission of energy over long distances Why should you use one technology over another?
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Solar Cell Construct-Silicon Based
Monocrystalline Si Cell Amorphous Si Cell What does a silicon solar cell look like? Amorphous Si & Microcrystalline Cell
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Silicon Solar Cell Manufacturing Flow
How is a silicon solar cell manufactured?
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Thin Film Cell Construct
Cadmium Telluride/Cadmium Sulfide Cell Copper Indium Selenide Copper Indium Gallium Selenide
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Thin Film Solar Cell Manufacturing Process
Process Step Technology Used TCO Deposition, Front and Scribing Active Layer Deposition Activation Scribing and TCO Deposition, Back Interconnect and Encapsulation Sputtering and Laser Co-evaporation or Sputtering or Ink Jet Printing or Electro deposition Chemical Bath or PVD (Phys Vapor Dep) Mechanical and Sputtering Lamination Annealing & Sulfurization or RTA CdS Deposition Substrate Active layer Sulfurization CdS layer Interconnect Resulting Structure TCO contact
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Wafer Based PV Value Chain
Poly-Si Feedstock % Ingot/Wafer Production 10% Cell Production % Module Assembly % System Integration, Distribution and Installation 30% Thin Film Based PV Value Chain Glass Production % Cell Production (CdTe, CIS) 20% Module Assembly % System Integration, Distribution and Installation 35%
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Comparative Sample Calculation
Demographics Home with 2000 square feet Partitioned into living quarters for one family And 2 separate master bedrooms for single occupants No air conditioning Composite roof Facing south west, plenty of sunlight, no shading Plenty of roof space for solar panels Comparing Sharp, First Solar, BP Solar and Sunpower PV panel based installations Simple calc, only used the expected AC savings, expected AC cost increases (at 2% and 5% per year rate assumptions), panel degradation and net of tax rebate costs used. NOTE: Assumes CLEAN dust free sap free panels CAUTION: Sales person my use 9% AC cost increases per year other inflation rate items and not take into account panel output degradation to show 2 or 3X the savings. GOOD NEWS: up to 7600 pound of CO2 averted per year These solar systems have 7 to 8 year to reach break even point and $28K to $45K savings in 18 years (18 years is PPA life and may be the “half life” for the Silcon based panels.) May need to clean up this slide (lots of words)
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Comparative ROI Calculation
Panel Type, Supplier Sharp-PPA Sharp First Solar BP Solar SunPower Model No. ND-198U1F FS-276 BP175 SP2-210 Cell Technology Std Eff Silicon Thin Film CdS/CdTe Hi Energy Mono Silicon Area used on roof Square Feet 246 402 221 214 System Rating CEC A C KWh 2.9 2.4 System Cost $4,194 and $107/mo $24,669 $20,439 $22,939 $28,148 Cost net Rebates $4,194 $14,103 $10,660 $13,566 $16,626 Panel Degradation In years 80% in 25 yrs 90% at 10 years, 80% at 25 years 90% at 12 years, 80% at 25 years 80% in 25 years Degradation used in calculation 0.005 per year 0.008 per year OTHER MONITORING, Buy out $13,195 at 5 years, $3,564 at 18 years/end MONITORING PREPAID RECYCLING, MONITORING NONE, monitoring system not included Ave AC Bill Monthly Savings $152 $100 $120 $150 BREAK EVEN POINT 7 Years 8 Years If 5% AC cost increase per year, savings at year 18 $13,196 $44,576 $28,454 $34,947 $43,843 If 2% AC cost increase per year, savings at year 18 $10,863 $36,692 $24,140 $28,767 $36,089 Installers, wearhousing, sales jobs – not a great deal of manufacturing jobs in this area
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Think SOLAR System Integration
New Building Products Walls Windows Roof systems Lighting Plumbing Heating/Cooling Flooring Wall treatments Window – shading Siding with Installation Systems
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Beyond LEED Challenge For the Solar Community
System Analysis: Think Beyond LEED Standards Inside as Outside Environment Explore nature’s technology Dual, triple or quadruple solutions Re-evaluate existing products Think Beyond Building Integrated Photo Voltaics (BIPV) Incorporate materials into “BEES” (Building Envelope Energy Systems) for: Heating + Ventilation Plumbing Electricity Lighting Living Building Challenge Petals Expand on LEED* Current Standards *(Leadership in Energy & Environmental Design) Beyond LEED Challenge For the Solar Community
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Federal Funding Business: Grants for offsetting 30% of the cost of installing a solar energy system Instead of a tax credit Large-scale solar plants, often developed to sell power to utilities, also are eligible Applies only to systems installed in 2009 and 2010 Solyndra received $535M loan guarantee for DOE Residential: 30% tax credit Energy Policy Act of 2005
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California Solar Initiative (CSI)
Part of “Go Solar California” campaign $2.2B program Rebates offered thru utilities (e.g. PG&E) Aug. 2004: Million Solar Roofs program 3,000 MW goal Jan. 2006: CPUC collaborated with Energy Commission Developed framework for CSI thru 2016 Jan. 2007: New Solar Homes Partnership Financial incentives & other support
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VC Funding (Bay Area companies)
$M Company 300 Nanosolar 225 Solyndra 132 OptiSolar 115 BrightSource Energy 75 Recurrent Energy 61 Ausra 52 Calisolar 48 SoloPower 47 Solar Power Partners 30 GreenVolts $M Company 29 Solar City 22 MiaSole 21 Cool Earth Solar 18 Solexant Corp. 18 Solar Junction 13 Twin Creek Tech 12 Sun Run 9 Stion Corp. 6 Tigo 3 Senergen 1236 Total VC Source: Thomson Financial, based on 2008 financing
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Solar System Benefits Example
If annual electric usage = 10,000 kWh ($2,430/yr.) 4,000 W system would lower cost to $464/yr. Electric bill savings Electric bill with solar system Source: Sunwize Technologies, Inc.
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Benefits of Solar System
Cost $32,000 Federal/State Tax Credit1 $7,926 State/Utility Rebate $5,580 Net Cost $18,494 (42% savings) Cumulative Lifetime Savings2 $93,813 over 25 years Investment Return % 1: Assumes uncapped residential tax credit which goes into effect January 1, 2009 2: CLS based on 5% annual electric bill escalation (~$49,000 if 0% escalation; 14.4% return) Berkeley allows homeowners to borrow the cost of installation & pay annually Source: Sunwize Technologies, Inc.
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Career Options Process Engineer Systems Engineer
Educational requirement: Typically advanced degree in Chemical Engineering, Materials Science, or other related engineering disciplines Experience with deposition techniques like CVD, and PVD Systems Engineer Educational requirement: BS/MS in Electrical Engineering Understanding of control theory and power systems
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Career Options System Installer
Educational requirements: NABCEP certification The ability to climb a ladder and walk on a roof Lots of other jobs like project managers, materials coordinators, SW engineers, Mechanical Engineers, … Need some help from others that may have done those job functions
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Examples of Thin Film Cells
Q-Cell Q-Cell Q-Cell Q-Cell Move to appendix Q-Cell
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Thin Film PV Companies in US
a-Si/Thin-Si CdTe CIGS Applied Materials –CA First Solar –OH Global Solar –AZ XsunX –CA Solar Fields –OH Miasole –CA OptiSolar –CA Xunlight 26 Solar –OH ISET –CA Signet Solar –CA Primestar Solar –CO Nanosolar –CA Innovalight –CA AVA Solar –CO Solo Power –CA Nanogram –CA Nuvo Solar Energy –CO Solyndra –CA Soltaix –CA Canrom –NY Stion –CA Sierra Solar Power –CA Ascentool –CA Energy PV –NJ Uni-Solar –MI Solexant –CA RESI –NJ Power Films –IA Bloom Solar –CA Ascent Solar –CO Zia Watt Solar –TX ITN/ES –CO Nano PV –NJ Sunovia –FL Daystar –NY MV Systems –CO NewCve –GA Heliovolt –TX Proto Flex –CO Ampulse –TN Sort out by state/region
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