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AS Business 2013 Inventory Management, including Just in Time (JIT)
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Inventory Management Objectives – What is inventory? – Why do companies need to keep inventory? – What are the costs of not having inventory? – What are the costs of having too much inventory?
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Inventory Management Inventory (stocks) = materials or goods required to allow for the production and supply of products to the customer Three types of inventory: – Raw materials – Work in progress. – Finished goods.
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The Production Process Inputs Resources Land Capital Labour Enterprise Production Processes Outputs Finished goods and services Waste Value added reinvested into inputs or marketing, research and administration
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Inventory Management A4 Paper at Cambridge College
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What are the costs of holding inventory Warehousing Opportunity cost Theft Damage Obsolescence And others……
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Why do companies have inventory? Avoid lost sales Avoid idle production Special (emergency) orders are expensive Purchasing economies of scale. There are others…….
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Total Stock Holding Costs
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Controlling Stock
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FOR WED AND THURS WITH SUBSTITUTE – 20 MARKS Activity 22.2 Page 425 Revision questions page 427-428 – 1,3,4,5,6
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JUST IN TIME STOCK CONTROL X
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Just-in-time (JIT) What is Just-in-time? – Stock control method aims to avoid holding inventory by requiring suppliers to deliver just as parts are needed Why do companies use it? – Aims to reduce inventory holding costs by not holding any inventory, and at the same time avoiding the costs of not holding stock
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Just-in-time (JIT) GoodBad No costs of holding stock. Expensive to set up. If anything goes wrong the whole manufacturing operation can stop dead!
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Just-in-time (JIT) Needs of Just-in-Time – Excellent relations with suppliers. Suppliers to be reliable and committed Located nearby Communication with suppliers to be excellent – IT – Accurate forecasts of demand Which parts do we need and how many? – IT Computers to control ordering.
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Just-in-time (JIT) Needs of Just-in-Time (continued) – Machinery Flexible to switch between products – Quality is essential No spare parts so all parts must be perfect. – Staff Skilled and trained Committed Good relations between management and employees
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FOR WED AND THURS WITH SUBSTITUTE Activity 22.3 page 426
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