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1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012
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2 Borouge…. A successful joint venture combining resources, feedstock and technology leadership 40%60% 65 % 50% Production Company Marketing Company
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3 Where we are
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4 ‘Commodity’ path Feedstock Olefins Polyolefins Converters End users Consumers ‘Value Creation’ path Feedstock Olefins Polyolefins Converters End users Consumers Re-use Recycle Recover Our mission: “Value Creation through Innovation”
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5 North China Central & East GCC Other ME East Africa South Africa ISC SEA South China UK Portugal Spain Italy East Levant Bulgaria Romania Ukraine ANZ > 1,000 KT per year 500 < X < 1,000 KT per year 250 < X < 500 KT per year <250 KT per year CM P NA M SA M Russia Port Compounding Facility Local Warehouse Regional Warehouse Expanding logistics and compounding network to meet customer requirements Turkey Wes t Afric a Singapore & Tanjung Pelepas RDC Port Khalifa Ruwais Egypt
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6 ADNOC Code of Practices (COP) Structure
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7 HSEMS General Structure – 8 Elements
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8 HSE MS Elements (No. of Expectations) 1. Leadership & Commitment 2. Policy & Strategic Objectives 3. Organization, Resources & Competence 4. Risk Evaluation & Management (13) (9) (32) (16) 1.1 Visibility(6) 1.2 Proactive in target setting(3) 1.3 Informed involvement(4) Sub-Elements (No. of Expectations) 2.1 Policy (4) 2.2 Strategic Objectives (2) 2.3 Dissemination (3) 3.1 Roles & Responsibilities(6) 3.2 Resources(3) 3.3 HSE Advisor(6) 3.4 Competence Assurance(4) 3.5 Contractors(7) 3.6 Communication(6) 4.1 Identification (3) 4.2 Evaluation & Assessment (4) 4.3 Controls, Ownership & performance in maintaining controls (3) 4.4 Recovery (2) 4.5 Recording and HSE Case (4) HSEMS Elements, Sub-Elements & Expectations
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9 HSE MS Elements (No. of Expectations) 6. Implementation & Monitoring 7. Audit 8. Management Review (10) (3) (15) 5. Planning, Standards & Procedures (21) Sub-Elements (No. of Expectations) 5.1 HSE Plan(3) 5.2 Asset Integrity(4) 5.3 Standards, Procedures & Work Instructions(5) 5.4 Documentation – HSE Manual(3) 5.5 Management of Change(3) 5.6 Contingency Planning & Emergency Response(3) 6.1 Implementation (4) 6.2 Non-compliance and corrective action (3) 6.3 Performance Monitoring & Records (4) 6.4 Incident Reporting & Follow up (4) 7.1 Audit Plan(4) 7.2 Auditor Competency(4) 7.3 Contractor Auditing(2) HSEMS Elements, Sub-Elements & Expectations
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10 HSEMS2010 Element8 Sub Element30 Expectations119 Borouge HSEMS vs. International Standards
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11 Codes not Specifically Covered Codes not Specifically Covered RCMS vs. International Standards
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12 + = RC 14001
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13 HSEMS2010 Element8 Sub Element30 Expectations119 Borouge HSEMS
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14 … If you are in this boat, what would you do?
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15 LEGAL REQUIREMENTS … Incorporating Responsible Care® POLICY REVIEW INTERNAL AUDIT PRE AUDIT MANAGEMENT REVIEW DOCUMENT REVIEW AWRENESS SESSIONS CERTIFICATION AUDIT LOOKING FOR IMPROVEMENTS IMPROVEMENTS
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16 Responsible Care® Incorporated to Borouge HSEMS LEGAL REQUIREMENTS POLICY REVIEW INTERNAL AUDIT PRE AUDIT MANAGEMENT REVIEW DOCUMENT REVIEW AWRENESS SESSIONS CERTIFICATION AUDIT LOOKING FOR IMPROVEMENTS IMPROVEMENTS
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17 Presenting Borouge September 2010 © 2010 Borouge Thank you! Tell me, and I forget. Show me, and I may remember. Involve me, and I will understand. (Confucius, 450 B.C.)
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18 … Incorporating Responsible Care® Aspects and Impacts
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19 … Incorporating Responsible Care® Expand and Incorporate Legal Requirements
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20 “...in accordance with applicable Country Laws and Regulations, adopted Local and International Standards and best practices…” “…we demonstrate our commitment to the core principles and fundamental features of the Chemical Industries Responsible Care ®…”
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21 … Incorporating Responsible Care® Document Review
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22 HSEMS2010 Element8 Sub Element30 Expectations119 HSEMS2012 Element8 Sub Element32 Expectations141 … Incorporating Responsible Care® New Borouge HSEMS
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23 HSEMS2012 Element8 Sub Element32 Expectations141 … Incorporating Responsible Care® New Borouge HSEMS Two specific Sub Elements to cover: 1.Distribution 2.Product Stewardship Adding 22 more expectations to incorporate RCMS according to Gap Analysis
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24 … Incorporating Responsible Care® Looking for Improvements
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25 … Incorporating Responsible Care® Looking for Improvements - Stakehouders
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26 … Incorporating Responsible Care® Looking for Improvements - Distribution Leveraging HSE improvement through Contract Strategies
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27 … Incorporating Responsible Care® Looking for Improvements – Product Stewardship
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