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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry Basic EOQ Model Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry Deterministic Inventory Models How much to order? … Optimum quantity When to order? … Optimum reorder point What is the total cost? What is the average inventory level? What is the maximum inventory level? Basic Economic Order Quantity Model (EOQ Model)
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry Basic Economic Order Quantity Model (EOQ Model) Assumptions Single item Deterministic demand (static) Deterministic lead time (constant) Uniform depletion of the inventory Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry Assumptions Constant order quantity (OQ) Purchasing cost is independent of the OQ Unit holding cost is independent of the OQ No shortages, no surpluses Basic Economic Order Quantity Model (EOQ Model) Deterministic Inventory Models
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Time Inventory Level 0 q Maximum Level ___________________________________________________________________________ Quantitative Methods of Management Jan Fábry Basic Economic Order Quantity Model (EOQ Model) Cycle 1Cycle 2Cycle 3 Depletion Replenishment Order Arrives Average Level q/2 Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Monthly production of beer = 4 000 hl Filling into glass bottles = 25% of production Empty bottles stored in plastic cases (20 pcs.) Annual holding cost per case = 20 CZK Ordering cost – transportation = 11 000 CZK per order – other = 1 000 CZK per order Lead time = ½ of month Objective: minimize total annual cost Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Annual demand Q = 120 000 cases Annual holding cost c 1 = 20 CZK per case Ordering cost c 2 = 12 000 CZK per order Lead time d = 1/2 of month = 1/24 of year Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Total annual cost Total annual HOLDING cost Total annual ORDERING cost Deterministic Inventory Models
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Time Inventory Level 0 q Maximum Level Average Level q/2 Order quantity ___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Order quantity - q Maximum inventory level Average inventory level Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Total annual HOLDING cost Total annual ORDERING cost Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Total annual cost Deterministic Inventory Models
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Total cost q 0 ___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery 120 000 1 212 000 60 000 624 000 10 000 244 000 OC HC TC Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Policy I Policy II Policy III Annual demand Q 120 000 Order quantity q 10 000 60 000 120 000 Annual unit holding cost c 1 202020 Average inventory level q/2 5 000 30 000 60 000 Total annual holding cost HC 100 000 600 000 1 200 000 Unit ordering cost c 2 12 000 Number of orders Q/q 1221 Total annual ordering cost OC 144 000 24 000 12 000 Total annual cost TC 244 000 624 000 1 212 000 Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery 10 000 Inventory Level Time 0 12 6 Policy I Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery 60 000 Inventory Level Time0 12 6 Policy II Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery 0 Policy III Time Inventory Level 120 000 6 12 Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Optimum order quantity Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Optimum total annual cost Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery 12 000 0 cost q 240 000 OC HC TC Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Optimum length of inventory cycle
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery Inventory Level Time (days) 073 36.5109.5 146 182.5 219 255.5 292 328.5 365 12 000 6 000 Deterministic Inventory Models
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Time Inventory Level q*q* t*t* ___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery r*r* d OrderDelivery Deterministic Inventory Models
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___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery q*q* t*t* r*r* d Optimum reorder point
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Time Inventory Level q*q* t*t* r*r* d ___________________________________________________________________________ Quantitative Methods of Management Jan Fábry EOQ Model Example – Brewery d > t * Deterministic Inventory Models
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