1. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Hearty Welcome to Orientation cum Coordination Conference and Table Top Exercise on Chemical (Industrial) Disaster in Bellary Conducted by National Disaster Management Authority State Disaster Management Authority District Disaster Management Authority And M/s JSW Steel Limited

2. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Welcome  Sri: Narayanaswamy, Secretary (DM), GOK  Sri: Satyanarayana, IGP (Eastern R), GOK  Sri: Bri (Dr) Khanna B.K. Sr. Specialist, NDMA, N-Delhi  Sri: Srinivasaiah H, Director, DFB, GOK,  Sri: Shivappa B, Dy. Commissioner, Bellary  Sri: Seemanth Singh, Supdt. Police, Bellary  Sri: Dr. Vinod Nowal, Director & CEO  Sri: Dr. Rakesh Dubey, Director, DMI, Bhopal

3. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran JSW Steel Limited

4. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran JSW Steel Limited is certified to ISO 9001-2000ISO 14001 - 2004 OHSAS - 18001-2007

5. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran SHE Management – Employees Participation 1.Safety Committee 2.Safety Suggestion Mela 3.Quality Circles 4.Mock Drills 5.Safety Competitions 6.Fire Fighting Drill Competitions

6. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran SHE Promotions  National Safety Day  National Fire Services Day  National Environment Day  Chemical Disaster Prevention Day  Gulbarga Regional Industrial Safety Day  HIV Awareness Programs  Vijayanagar Action Centre  Post Diploma In Industrial Safety  Safety Campaign at Works & Roads  Medical Camps  Safety Training Programs – Schools  Safety Training Programs – Industries  Mock Drills

7. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran National Safety Day Celebration 6 Safety Rolling Trophy Calendar Year - 2008 SMS - 1 Safety Flag Hoisting 4 th March, 2009

8. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Training Program Before starting the job Critical activities Plant Shutdown New Recruits Contractor’s employees Once in 3 months Shop floor Contractor’s employees New Recruits Safety Induction Toolbox Talk BBS

9. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Potential Hazards  Corex Gas  LD Gas  Coke Oven Gas  Hydrogen Gas  LPG  Chlorine  Liquid Oxygen  Gases Oxygen

10. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Corex Gasholder Capacity : 1 00, 000 m 3 Corex Gas : CO: 43 % CO 2 : 28.5 % H 2: 20 % H 2 O: 4 % N 2: 3.5 % Density of Gas: 0.91 Kg / N 3

11. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Gas Holders Corex G-Holder, 1 00, 000 m 3 BF-2 G-Holder, 0 50, 000 m 3 BF-3 G-Holder, 0 50, 000 m 3 SMS-1 G-Holder, 0 30, 000 m 3 SMS-2 G-Holder, 0 50, 000 m 3 Coke OvenG-Holder 0 50, 000 m 3

12. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Behavior in Gas Risk Areas Trained Employees PTW / Protocol Portable CO Detector ELBA- Gas Mask

13. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Safety Measures For Gas Holder  Volume relief safety valve  Purging system  Anti-vacuum protection  U-Seals  Fire fighting system  Limit switches  Aviation fitting  Earthing  Lighting Arrestor  Gas detection  Safety Station in Corex Area  Protective Equipment  Fencing around gasholder  Monitoring equipment  Flare stack

14. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran LPG Bullets  Two bullets of each 18 T Cap  Use as a fuel in pilot burners,  Safety Measures:  Water Spray System  Fire Hydrant System  Water Monitors  LPG Detectors  Blast Wall is constructed  competent person Inspection

15. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran LPG Bullets  Two bullets of each 18 T Capacity  Use as a fuel in pilot burners,  Safety Measures:  Water Spray System  Fire Hydrant System  Water Monitors  LPG Detectors  Blast Wall is constructed to protect the surrounding area.  Inspections carried out by competent person

16. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Hydrogen Gas Holders Hydrogen Gas 3 X 81 m3 Hazard: Fire & Explosion Forms explosive mixture after the release

17. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Hydrogen Gas Holder  Safety Measures:  Fire Hydrant System  Water Monitors  Detectors  Nitrogen Purging System is provided  Competent person Inspection

18. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Chlorine Toner TLV – 1 PPM CPP -13 Nos CPP – 23 Nos JSW EL6 Nos

19. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Chlorine Toner  Safety Measures:  Chlorine Detectors  Scrubbers for Neutralization  Breathing Apparatus Test  Chlorine Rescue Kit  Persons are trained in use of emergency kit

20. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Liquid oxygen 1000 + 56 MT Liquid Nitrogen 600 + 40 MT Liquid Argon 500 + 17 MT Hazards : Fire and Cold Burns Safety Measures : Fire Hydrant System : PPE : Certified for OHSAS Standards Jindal Praxair Oxygen Company Limited

21. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Liquid Oxygen Storage tank Flat bottomed tanks Double Walled tanks Inner tank ( Made of SS ) with Liquid Oxygen. Outer tank ( Made of CS ) containing Insulation material in annular space Annular Space between Inner and outer storage tanks is purged with dry Nitrogen. Insulation space protected by Overpressure relief valves. Jindal Praxair Oxygen Company Limited

22. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Gaseous Oxygen :755 tons per day Liquid Oxygen : 100 tons per day Gaseous Nitrogen : 600 tons per day Liquid Nitrogen : 50 tons per day Liquid Argon : 38.5 tons per day Bellary Oxygen Company Pvt Limited

23. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Dual Pressure, Vacuum safety valve Dyke wall Over flow Valve Argon storage tank Bellary Oxygen Company Pvt Limited

24. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran BOC India Limited is a member of Linde Group and Plant is commissioned on 21 st April, 2009. Plant capacity:1800 tons per day Gaseous Oxygen :1700 tons per day Liquid Oxygen : 100 tons per day Gaseous Nitrogen : 1200 tons per day Liquid Nitrogen : 6 tons per day Liquid Argon : 60 tons per day BOC India Limited

25. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Properties of Oxygen In enriched oxygen atmospheres the most common combustible material that directly affects safety of personnel is clothing. All clothing materials will burn fiercely in an oxygen enriched atmosphere. For Cotton Clothing :-

26. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Occupational Health Services  Occupational Health Specialist02  Medical Officer15  Trained Nursing Staff35  Trained Medical Staff for PFT & Audiometry04  Ambulances04  ICU Ambulance with defibrillator And a portable ventilator 01

27. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Active Fire Protection System  Fire Extinguishers  Fire Hydrant Systems – Pressurized  Water Monitors for Gas Holders  Fire Detection System for Vital Installations  Gas Detection System

28. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Passive Fire Protection System  Fire Resistance coating over the power cables  Fire Doors  Fire Barriers / Sealants  Separation of Risk by compartmentation  Process Safety Measures – Interlocking system, Rupture discs, etc. etc.

29. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Fire Fighting Vehicles  Water Tender One  Foam TendersThree  Dry Chemical Powder TenderOne  Crash Fire TenderOne  Rescue TenderOne  Mobile Safety VanOne  Portable Dewatering PumpsEight nos

30. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Crash Fire Tender Water : 7500 Ltrs Foam : 0800 Ltrs

31. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Safety Mobile Van 12

32. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran DISASTER CONTROL MANAGEMENT COMMITTEE CHIEF CO-ORDINATOR (DECLARER) Director & CEO DY.CHIEF CO-ORDINATOR ( INCIDENT CONTROLLER) COO EMERGENCY SERVICES 1. AVP (S&FS) 2. AVP (EMD) 3. AVP (CMD) 3. DGM (Security) 4. Medical Services I/C 5. Transport In charge VP (Comm.) VP (WR & BM.) AVP (Agum.) VP (IM.) VP (Steel.) Sr. VP (HSM.) Sr.VP (RMHS SR. VP (Steel.) VP (HRD & Admn.) VP (CRM.) AVP (Coke oven.) President (Projects)

33. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Plant operator Shutdown the plant depending upon the situation Contact Declarer Immediately Chief Coordinator (Declarer) If off-site Emergency, call The Competent authority and handover control to him. Competent Authority Will become Declarer Dy. Chief Coordinator ( Incident Controller) Alert, Evacuate & Assemble Keep in touch with Control Room Rescue Team Fire Fighting Team Search Team First Aider Team Declare Emergency thro’ coded signals Shift In charge Shutdown Plant if necessary Inform adjacent Factories & Depts. Inform Fire Brigade Inform Police Direct Security to account for plant Personnel Furnish names of hospital & Antidotes to police Inform Dir, Dy.Dir, PCB & Local Auth. Make statement to press Give clear coded signal Shifting of injured to Hospital Informing Hospitals about Antidotes Advice to the Public Make statement to the Press Informing and help relatives of injured Traffic Control Law and Order EMERGENCY CONTROL PLAN

34. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Mock Drill

35. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Safety Awards and Recognitions  Safety Rolling Trophy  Best Safety Person of the Year  Late S. Chandrasekhar Memorial Best Employee Award  Safety Production Incentives  One Million Man Hours – without accidents  Safety Posters / Songs / Essays / Skits  Fire Fighting Drill  Bravery  Exemplary  Safety Suggestions

36. Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27 th May, 2009 P.Sasindran Thank you