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CONSTANT TEMPERATURE AIR BATH Team Members: Mark Campbell Peter Giles Andrew Smith Tom Strapps Nickolay Suther Team Supervisor: Dr. Prabir Basu.

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Presentation on theme: "CONSTANT TEMPERATURE AIR BATH Team Members: Mark Campbell Peter Giles Andrew Smith Tom Strapps Nickolay Suther Team Supervisor: Dr. Prabir Basu."— Presentation transcript:

1 CONSTANT TEMPERATURE AIR BATH Team Members: Mark Campbell Peter Giles Andrew Smith Tom Strapps Nickolay Suther Team Supervisor: Dr. Prabir Basu

2 Presentation Outline What are we doing? What are the options? How do thermoelectrics work? How are we going to solve the problem?

3 What is an Air Bath? Controlled Environment Liquid Baths Research and Calibration http://www.guildline.ca/Datasheet/Guildline503XDatasheet.pdf

4 Project Requirements Temperature Range  +5°C to +25°C Temperature Control  +/- 0.2°C Noise  <40 dB Minimize Vibration

5 Design Features Considered

6 Design Selected Forced Convection Top Loading PID Control Thermistor Sensing Two Thermoelectrics

7 Air Bath Construction Frame  Welded Steel Interior  Fibreglass (25cm) 3 Case  Folded Sheet Metal Insulation  Styrofoam™ SM (5cm Thick)

8 Thermoelectrics Pump heat Small  40mm x 40mm x 4mm Efficiency  COP Refrigerator ~ 4  COP Thermoelectric < 1.5 Reversible http://www.electracool.com/

9 Peltier Effect Source:http://jchemed.chem.wisc.edu/Journal/Issues/1996/Oct/abs940.html

10 Peltier Performance

11 Heat Dissipation Passive Heat Load  q=kA(T 2 -T 1 )/L  q ~ 10W Joule Heat  P=IV  q ~ 70W

12 Heat Sink Assembly

13 Measurement Systems Temperature Sensors  RTD  Thermistor  Thermocouple Overheat Protection  Embedded Thermocouple http://www.veriteq.com/images/thermocouple-thermistor.jpg Thermocouple ThermistorRTD

14 System Control System Control Requires sensing, analysis and power control  On/Off  PID Lumped Parameter Model

15 System Model Lumped Parameter ON/OFF Control Model

16 Simulink Results 25 minutes On/Off Control 1°C Dead band

17 Mock-up Testing

18 The Next Step… Order necessary parts Start construction Continue Mock-up Testing

19 Special Thanks To Greenfield Research Greg Jollimore Dr. Prabir Basu

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