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Published byNickolas O’Neal’ Modified over 9 years ago
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Service Section Technical Training
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Good Air Conditioning Installation Practices
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Contents Location of installationLocation of installation PipingPiping CleanlinessCleanliness ElectricalElectrical Refrigerant CircuitRefrigerant Circuit
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Storage and Transportation
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Condensing units must be stored and transport in an upright positionCondensing units must be stored and transport in an upright position
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Storage and Transportation The air conditioner should not be over-stackThe air conditioner should not be over-stack Prevent drop of unitPrevent drop of unit
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Location of Installation
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Indoor unit Ceiling too highCeiling too high
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Location of Installation Indoor unit Unit installed in an enclosed areaUnit installed in an enclosed area
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Location of Installation Indoor unit Dirty or chemically hazardous environmentDirty or chemically hazardous environment
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Location of Installation Indoor unit Avoid high electrical interference environment ( infra red bar code scanning machine, lighting with electronic ballast)Avoid high electrical interference environment ( infra red bar code scanning machine, lighting with electronic ballast)
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Location of Installation Indoor unit No service openingNo service opening
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Location of Installation Indoor unit Duct work too shortDuct work too short
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Location of Installation Outdoor unit Select a suitable installation siteSelect a suitable installation site A place where …... …… Easy for service
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Location of Installation Outdoor unit Select a suitable installation siteSelect a suitable installation site A place where …... …… Comply to installation clearance
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Location of Installation Outdoor unit Select a suitable installation siteSelect a suitable installation site A place where …... …… Do not block the air discharge
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Location of Installation Outdoor unit Select a suitable installation siteSelect a suitable installation site A place where …... …… The return air is not short cycle
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Location of Installation Outdoor unit Select a suitable installation siteSelect a suitable installation site A place where …... …… To avoid strong wind
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Location of InstallationDrainage A proper drainage system is crucialA proper drainage system is crucial
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Location of InstallationDrainage A proper drainage system must be slopedA proper drainage system must be sloped
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Location of InstallationDrainage Beware of where it endsBeware of where it ends
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Location of InstallationDrainage Proper length is crucialProper length is crucial
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Piping
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Piping Keep the piping as short as possibleKeep the piping as short as possible
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Piping Provide oil traps if height of installation exceed 10mProvide oil traps if height of installation exceed 10m 10m 5m Condenser Evaporator Condenser Evaporator
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Piping Insulate the pipe and insulate it separatelyInsulate the pipe and insulate it separately
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Piping Bend the pipe using pipe bender instead of hands.Bend the pipe using pipe bender instead of hands.
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Piping Do not size up or size down the pipe (especially for heatpump model)Do not size up or size down the pipe (especially for heatpump model) >Pipe size up - refrigerant velocity down >Pipe size up - more refrigerant needed - refrigerant floodback >Pipe size up - dilution of oil
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Cleanliness
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Cleanliness Do not expose pipes or components to environment over an prolong period.Do not expose pipes or components to environment over an prolong period.
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Cleanliness Keep moisture out of pipes or componentsKeep moisture out of pipes or components
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Cleanliness When laying pipes through walls, end of pipes must be properly sealedWhen laying pipes through walls, end of pipes must be properly sealed
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Cleanliness When cutting a copper pipe, use copper cutter instead of saw.When cutting a copper pipe, use copper cutter instead of saw.
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Cleanliness Always vacuum before charge in refrigerantAlways vacuum before charge in refrigerant
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Cleanliness Always braze with present of nitrogenAlways braze with present of nitrogen
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Electrical
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Electrical Remote control wiring should be separated from power cableRemote control wiring should be separated from power cable
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Electrical Screw must be tight at terminalsScrew must be tight at terminals
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Electrical Examine the power sourceExamine the power source Determine the maximum load the power source can handleDetermine the maximum load the power source can handle
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Refrigerant Circuit
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Proper leak checkProper leak check Properly charge the systemProperly charge the system For no pre-charge system which is using scroll compressor, must contain 80% charge before startFor no pre-charge system which is using scroll compressor, must contain 80% charge before start For system that using TXV, make sure the TXV is properly installedFor system that using TXV, make sure the TXV is properly installed
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Thank you
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